• Title/Summary/Keyword: bearing minimum film thickness

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A Study on the Lift-off Characteristics of an Air-lubricated Multi-leaf Foil Journal Bearing (공기윤활 다엽포일 저널 베어링의 회전축 부상 특성에 관한 연구)

  • 이용복;김태호;김창호;이남수;장건희
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.290-296
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    • 2001
  • Lift-off means that the rotating journal surface separates from the leaf surface in an air-lubricated multi-leaf foil journal bearing. Lift-off builds up minimum film thickness which will provide load capacity between leaves and journal. In this paper an analysis of air-lubricated multi-leaf foil journal bearing was performed with effects of multi-leaf foil deflection and compressible lubrication equation simultaneously. Minimum film thickness built up versus journal speed predicts the lift off characteristics and these results will be useful in designing and selecting the proper speed of the air-lubricated multi-leaf foil journal bearing.

On the Oil Film Behaviors of Engine Bearing Considering Crankshaft Misalignment (크랭크축 경사도를 고려한 엔진 베어링의 유막거동에 관한 연구)

  • Kim, Han-Goo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.9
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    • pp.3119-3124
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    • 2010
  • The purpose of this paper is to analyze dynamic behaviors of the oil film thickness and engine bearings in both aligned and misaligned operation conditions of a crankshaft using computer simulation techniques. A crankshaft as an elastic body is modeled for a misaligned crankshaft which is very important design parameter of the film thickness and engine bearings. In this analysis, a dynamic characteristic of a minimum oil film is analyzed based on the elastohydrodynamic lubrication theory. The boundary conditions for analyzing the film behaviors include non-linear constraint forces and bending moments in engine bearings. The more expedient model of an engine bearing is extended to consider the effect of crankshaft misalignment. The computed results indicate that the minimum oil film thickness that causes a major influence on the performance of engine bearings has showed a decrease of 16% to 24% for the misaligned crankshaft compared with an aligned crankshaft. The computed results show that the misalignment of a crankshaft inevitably brings the reduction of minimum oil film thickness and this may increase the failure of a bearing. These results as design parameters are very useful for a bearing designer as a firm reference data of an automotive engine.

OPERATION OF TILTING 5-PADS proceeding BEARING AT DIFFERENT GEOMETRIC PARAMETERS OF PADS

  • Strzelecki, S.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.99-100
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    • 2002
  • Radial, tilting-pad proceeding bearings are applied in high speed rotating machines operating at stable small and mean loads and the peripheral speeds of proceeding reaching 150 m/s. The operation of bearing can be determined by static characteristics including the oil film pressure, temperature and viscosity distributions, minimum oil film thickness, load capacity, power loss, oil flow. The operation of 5-lobe tilted-pad proceeding bearing has been introduced at the assumption of adiabatic oil film. The oil film pressure, temperature and viscosity distributions habe received by iterative solution of the Reynolds', energy and viscosity equations. The resulting oil film force, minimum oil film thickness, power loss. oil flow, maximum oil film pressure, maximum temperature were computed for different sets of bearing geometric parameters as: bearing length to diameter ratio, pad angular length and width as well as pad relative clearance.

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Effects of inlet pressure build-up on the running characteristics of tilting pad thrust bearing (선단압력이 틸팅 패드 추력베어링의 운전특성에 미치는 영향)

  • 이경우;김종수
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.1
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    • pp.85-91
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    • 1998
  • In this paper, an influence of inlet pressure on the running characteristics of tilting pad thrust bearing is studied by a numerical analysis. The inlet pressure is obtained from the extended Bernoulli equation including the loss coefficient which is varied with the operating conditions. The running characteristic parameters such as the minimum film thickness, the film pressure and the film thickness ratios are calculated for various runner speeds with constant load in particular two pivot positions. The results are shown that the inlet pressure has a large influence on the minimum film thickness and other running characteristic parameters.

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Analysis of Crosshead-pin Bearing with Various Oil Groove Shape for Marine Engine (박용엔진용 크로스헤드 핀 베어링의 급유 형사에 따른 윤활특성 해석)

  • 하양협;이득우;김창희;김정훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.578-583
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    • 1997
  • Abstract-Crosshead bearing in two-stroke marine diesel engine is operated under quite severe condition since the load on the bearing is sybject to the loading in a unidirectional and the sliding speed is very slow and oscillatory. So it is very difficult to form oil film and maintain the load. In this paper, two types of bearing are compared. One has large sized oil pocket and the seleted as multi-small oil grooves. Bearing clearance, oil inlet oressure and bearing types are selected as analysis parameters. Loci of journal center are presented to compare several cases. It is found that bearing clearance and shape affect to minimum film thickness.

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Critical Shoulder Height of Raceway in Ball Bearing Considering Elastohydrodynamic Lubrication

  • Kim, Kyeongsoo;Kim, Taewan
    • Tribology and Lubricants
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    • v.38 no.6
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    • pp.281-286
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    • 2022
  • In this study, the effects of Elasto-hydrodynamic lubrication pressure on the critical shoulder height of raceway in an angular contact ball bearing were investigated. Both 3D contact analyses using an influence function and the EHL analysis were conducted for the contact geometry between the ball and raceways. The pressure distributions by 3D contact analysis and EHL analysis for an example bearing were compared. The effect of ellipse truncation on the minimum film thickness also investigated from EHL analysis. The critical shoulder height in the dry contact and the EHL state were compared for various applied loads. It is shown that when the ellipse truncation occurs, the pressure spike for the EHL conjunction is higher than that for the dry contact, and its location moves more inward of the contact center. The steep pressure gradients would increase the flow rate, so in order to maintain flow continuity a significant reduction in film thickness and an abrupt rise in pressure occurs in the edge of shoulder. Significant reduction of the minimum film thickness occurs near the edge of shoulder. The critical shoulder heights in the EHL state are calculated as higher values compared with in the dry contact. This results shows that the determination of critical shoulder height by the EHL analysis is more proper.

Wear Analysis of Engine Bearings at Constant Shaft Angular Speed on a Firing State - Part I: Understanding of Bearing Wear Region (파이어링 상태의 일정 축 각속도에서 엔진 베어링의 마모 해석 - Part I: 베어링 마모발생 부위 파악)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.34 no.3
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    • pp.93-107
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    • 2018
  • The purpose of Part I of this study is to find the potential region of wear scarring on engine journal bearings operating at a constant angular crank shaft velocity under firing conditions. To do this, we calculate the applied loads and eccentricities of a big-end journal bearing installed on a four-stroke and four-cylinder engine at every crank angle. Then, we find potential wear regions, such as a minimum oil film thickness, at every crank angle below most oil film thickness scarring wear (MOFTSW) obtained based on the concept of the centerline average surface roughness. Thus, the wear region is defined as a set of each film thickness below the MOFTSW at every crank angle. In this region, the wear volume changes according to the wear depth and wear angle, depending on the minimum oil film thickness at every crank angle. The total wear volume is the summation during one cycle. Graphical views of the region in the two-dimensional coordinates show the crank angle and bearing angle along the journal center path, indicating the position of the minimum oil film thickness. The results of wear analysis show that the possible wear region is located at a few tens of angles behind the upper center of a big-end bearing at maximum power rpm.

Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication (탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구)

  • 김청균;김한구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.36-41
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL's EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

Numerical Analysis on the Oil Film Behaviors of Connecting Rod Bearings Based on the Elastohydrodynamic Lubrication (탄성유체윤활에서 작동하는 커넥팅 로드 베어링의 윤활막 거동에 관한 수치적 연구)

  • 김청균;김한구
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.34-34
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    • 2004
  • The purpose of this paper is analyzing the oil film pressure distribution and the minimum oil film thickness for a connecting rod bearing using an A VL′s EXCITE program. It is very important to understand optimized oil supplying holes and oil groove dimensions for supporting sufficiently inertia forces and gas pressures from the combustion chamber for a Diesel engine. The computed results indicate that the optimized oil groove width of a bearing and oil hole of a journal are recommended for high performance of a connecting rod bearing at the elastohydrodynamic lubrication zone. These results as design parameters are very useful data for a bearing designer as a firm reference of an automotive engine.

A Study, on the Minimum Oil Film Thickness of Connecting-rod Bearing in Engine (엔진 연결봉 베어링의 최소 유막 두께에 관한 연구)

  • Choi, Jae-Kwon;Hur, Kon;Han, Dong-Chul
    • Tribology and Lubricants
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    • v.10 no.1
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    • pp.14-26
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    • 1994
  • The minimum oil film thickness(MOFT) in the connecting-rod bearing of a 1.5 liter, L-4, gasoline engine is measured up to 5500 rpm and calculated to study the dynamically loaded engine bearing. Short bearing approximation and Mobility method are used for theoretical analysis of oil film characteristics. And cylinder pressure, crank-pin surface temperature and bearing temperature are measured as the input data of theoretical analysis. The MOFT are measured by the total capacitance method(TCM). To improve the reliability of the test results, a reasonable determination method of bearing clearance is introduced and used, and the effects of cavitation and aeration on the test results are neglected. The crankshaft is grounded by means of a slip ring. A scissor type linkage system was developed to measure the MOFT and bearing temperature. The effects of engine speed, load and oil viscosity on the measured and calculated minimum oil film thicknesses are investigated at 1500 to 5500 rpm. From the comparison between the measured and calculated MOFT, it is found that a qualitative similarity exists between them, but in all cases, the measured MOFT are smaller than those calculated.