• Title/Summary/Keyword: bearing fault

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Induction Motor Bearing Damage Detection Using Stator Current Monitoring (고정자전류 모니터링에 의한 유도전동기 베어링고장 검출에 관한 연구)

  • Yoon, Chung-Sup;Hong, Won-Pyo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.6
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    • pp.36-45
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    • 2005
  • This paper addresses the application of motor current spectral analysis for the detection of rolling-element bearing damage in induction machines. We set the experimental test bed. They is composed of the normal condition bearing system, the abnormal rolling-element bearing system of 2 type induction motors with shaft deflection system by external force and a hole drilled through the outer race of the shaft end bearing of the four pole test motor. We have developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module is checking stator current The effects on the stator current spectrum are described and related frequencies are also determined. This is an important result in the formulation of a fault detection scheme that monitors the stator currents. We utilized the FFT(Fast Fourier Transform), Wavelet analysis and averaging signal pattern by inner product tool to analyze stator current components. Especially, the analyzed results by inner product clearly illustrate that the stator signature analysis can be used to identify the presence of a bearing fault.

Fault Tolerant Control of 6-Pole homopolar Magnetic Bearings (호모폴라형 6극 자기베어링의 고장강건 제어)

  • 나언주
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.826-830
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    • 2004
  • Fault tolerant control method for 6-pole homopolar magnetic bearings are presented. If some of the coils or power amplifiers suddenly fail, the remaining coil currents change via a novel distribution matrix such that the same magnetic forces are maintained before and after failure. Lagrange multiplier optimization with equality constraints is utilized to calculate the optimal distribution matrix that maximizes the load capacity of the failed bearing. Some numerical examples of distribution matrices are provided to illustrate this control method.

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A New Method to Detect Inner/Outer Race Bearing Fault Using Discrete Wavelet Transform in Frequency-Domain

  • Ghods, Amirhossein;Lee, Hong-Hee
    • Proceedings of the KIPE Conference
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    • 2013.11a
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    • pp.63-64
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    • 2013
  • Induction motors' faults detection is almost a popular topic among researchers. Monitoring the output of motors is a key factor in detecting these faults. (Short-time) Fourier, (continuous, discrete) wavelet, and extended Park vector transformations are among the methods for fault detection. One major deficiency of these methods is not being able to detect the severity of faults that carry low energy information, e.g. in ball bearing system failure, there is absolutely no way to detect the severity of fault using Fourier or wavelet transformations. In this paper, the authors have applied the Discrete Wavelet Transform (DWT) frequency-domain analysis to detect bearing faults in an induction motor. In other words, in discrete transform which the output signal is decomposed in several steps and frequency resolution increases considerably, the frequency-band analysis is performed and it will be verified that first of all, fault sidebands become more recognizable for detection in higher levels of decomposition, and secondly, the inner race bearing faults turn out easier in these levels; and all these matter because of eliminating the not-required high energy components in lower levels of decomposing.

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Bearing Fault Diagnosis Using Fuzzy Inference Optimized by Neural Network and Genetic Algorithm

  • Lee, Hong-Hee;Nguyen, Ngoc-Tu;Kwon, Jeong-Min
    • Journal of Electrical Engineering and Technology
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    • v.2 no.3
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    • pp.353-357
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    • 2007
  • The bearing diagnostics method is presented in this paper using fuzzy inference based on vibration data. Both time-domain and frequency-domain features are used as input data for bearing fault detection. The Adaptive Network based Fuzzy Inference System (ANFIS) and Genetic Algorithm (GA) have been proposed to select the fuzzy model input and output parameters. Training results give the optimized fuzzy inference system for bearing diagnosis based on measured vibration data. The result is also tested with other sets of bearing data to illustrate the reliability of the chosen model.

The application of AE transducer for the bearing condition monitoring of low-speed machine (저속 회전 기계의 베어링 Condition Monitoring을 위한 AE 변환기 적용)

  • Jeong, H.E.;Gu, D.S.;Kim, H.J.;Tan, Andy;Kim, Y.H.;Choi, B.K.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.319-323
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    • 2007
  • Acoustic emission (AE) was originally developed for non-destructive testing of static structure, but over the year its application has been extended to health monitoring of rotating machines and bearings. It offers the advantage of earlier defect detection in comparison with monitoring bearing. This study was diagnosed low-speed machine which had a fault bearing for early detection by AE. And the artificial faults in a experimentation bearing was made for the bearing signals from difference speed and load were compared and analyzed by AE.

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Bearing Faults Localization of a Moving Vehicle by Using a Moving Frame Acoustic Holography (이동 프레임 음향 홀로그래피를 이용한 주행 중인 차량의 베어링 결함 위치 추정)

  • Jeon, Jong-Hoon;Park, Choon-Su;Kim, Yang-Hann;Koh, Hyo-In;You, Won-Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.8
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    • pp.816-827
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    • 2009
  • This paper deals with a bearing faults localization technique based on holographic approach by visualizing sound radiated from the faults. The main idea stems from the phenomenon that bearing faults in a moving vehicle generate impulsive sound. To visualize fault signal from the moving vehicle, we can use the moving frame acoustic holography [Kwon, H.-S. and Kim, Y.-H., 1998, "Moving Frame Technique for Planar Acoustic Holography," J. Acoust. Soc. Am. Vol. 103, No. 4, pp. 1734${\sim}$1741]. However, it is not easy to localize faults only by applying the method. This is because the microphone array measures noise(for example, noise from other parts of the vehicle and the wind noise) as well as the fault signal while the vehicle passes by the array. To reduce the effect of noise, we propose two ideas which utilize the characteristics of fault signal. The first one is to average holograms for several frequencies to reduce the random noise. The second one is to apply the partial field decomposition algorithm [Nam, K.-U., Kim, Y.-H., 2004, "A Partial Field Decomposition Algorithm and Its Examples for Near-field Acoustic Holography," J. of Acoust. Soc. Am. Vol. 116, No. 1, pp. 172${\sim}$185] to the moving source, which can separate the fault signal and noise. Basic theory of those methods is introduced and how they can be applied to localize bearing faults is demonstrated. Experimental results via a miniature vehicle showed how well the proposed method finds out the location of source in practice.

Fault Diagnosis of Low Speed Bearing Using Support Vector Machine

  • Widodo, Achmad;Son, Jong-Duk;Yang, Bo-Suk;Gu, Dong-Sik;Choi, Byeong-Keun;Kim, Yong-Han;Tan, Andy C.C;Mathew, Joseph
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.891-894
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    • 2007
  • This study presents fault diagnosis of low speed bearing using support vector machine (SVM). The data used in the experiment was acquired using acoustic emission (AE) sensor and accelerometer. The aim of this study is to compare the performance of fault diagnosis based on AE signal and vibration signal with same load and speed. A low speed test rig was developed to simulate various defects with shaft speeds as low as 10 rpm under several loading conditions. In this study, component analysis was also performed to extract the feature and reduce the dimensionality of original data feature. Moreover, the classification for fault diagnosis was also conducted using original data feature without feature extraction. The result shows that extracted feature from AE sensor gave better performance in faults classification.

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An Interpretable Bearing Fault Diagnosis Model Based on Hierarchical Belief Rule Base

  • Boying Zhao;Yuanyuan Qu;Mengliang Mu;Bing Xu;Wei He
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.18 no.5
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    • pp.1186-1207
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    • 2024
  • Bearings are one of the main components of mechanical equipment and one of the primary components prone to faults. Therefore, conducting fault diagnosis on bearings is a key issue in mechanical equipment research. Belief rule base (BRB) is essentially an expert system that effectively integrates qualitative and quantitative information, demonstrating excellent performance in fault diagnosis. However, class imbalance often occurs in the diagnosis task, which poses challenges to the diagnosis. Models with interpretability can enhance decision-makers' trust in the output results. However, the randomness in the optimization process can undermine interpretability, thereby reducing the level of trustworthiness in the results. Therefore, a hierarchical BRB model based on extreme gradient boosting (XGBoost) feature selection with interpretability (HFS-IBRB) is proposed in this paper. Utilizing a main BRB alongside multiple sub-BRBs allows for the conversion of a multi-classification challenge into several distinct binary classification tasks, thereby leading to enhanced accuracy. By incorporating interpretability constraints into the model, interpretability is effectively ensured. Finally, the case study of the actual dataset of bearing fault diagnosis demonstrates the ability of the HFS-IBRB model to perform accurate and interpretable diagnosis.

Diagnosis of a Journal Bearing Fault via Current Signature Analysis (전류신호 분석을 통한 저널베어링 이상상태 진단)

  • Park, Jin-Seok;Huh, Hyung;Jeong, Kyeong-Hoon;Lee, Kyu-Mahn;Park, Keun-Bae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.119-122
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    • 2005
  • A study on motor current signature analysis has been executed for monitoring the fault of journal bearing due to wear. The air gap eccentricity of motor produces specific frequencies in motor current, the supplied current frequency plus and minus rotational rotor frequency. The air gap eccentricity is simulated by the clearance of Journal bearing. The amplitudes of the specific frequencies increase with the increasing clearances. The amplitudes of the specific frequencies continue to increase over the wear limit that is used in the manufacturer of the test motor. Though clear relations between the amplitudes of the specific frequencies and the clearances are not obtained in this paper, the specific frequencies can be used as an indicator of a journal bearing fault. Further study is necessary to make out the quantitative relations between the specific frequencies and the clearances.

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Performance assessment of buildings isolated with S-FBI system under near-fault earthquakes

  • Ozbulut, Osman E.;Silwal, Baikuntha
    • Smart Structures and Systems
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    • v.17 no.5
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    • pp.709-724
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    • 2016
  • This study investigates the optimum design parameters of a superelastic friction base isolator (S-FBI) system through a multi-objective genetic algorithm to improve the performance of isolated buildings against near-fault earthquakes. The S-FBI system consists of a flat steel-PTFE sliding bearing and superelastic NiTi shape memory alloy (SMA) cables. Sliding bearing limits the transfer of shear across the isolation interface and provides damping from sliding friction. SMA cables provide restoring force capability to the isolation system together with additional damping characteristics. A three-story building is modeled with S-FBI isolation system. Multiple-objective numerical optimization that simultaneously minimizes isolation-level displacements and superstructure response is carried out with a genetic algorithm in order to optimize S-FBI system. Nonlinear time history analyses of the building with optimal S-FBI system are performed. A set of 20 near-fault ground motion records are used in numerical simulations. Results show that S-FBI system successfully control response of the buildings against near-fault earthquakes without sacrificing in isolation efficacy and producing large isolation-level deformations.