• Korea-Australia Rheology Journal
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• 제12권2호
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• pp.107-117
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• 2000

Prediction of the product shape in sheet casting process is performed from the numerical simulation. A three-dimensional finite element method is used to investigate the flow behavior and to examine the effects of processing conditions on the sheet produced. Effects of inertia, gravity, surface tension and non-Newtonian viscosity on the thickness profile of the sheet are considered since the edge bead and the flow patterns in the chill roll region have great influence on the quality of the products. In the numerical simulation with free surface flows, the spine method is adopted to update the free surface, and the force-free boundary condition is imposed along the take-up plane to avoid severe singularity problems existing at the take-up plane. From the numerical results of steady isothermal flows of a generalized Newtonian fluid, it is shown that the draw ratio plays a major role in predicting the shape of the final sheet produced and the surface tension has considerable effect on the bead thickness ratio and the bead width fraction, while shear-thinning and/or tension-thickening viscosity affect the degree of neck-in.

• Journal of Welding and Joining
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• 제27권1호
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• pp.71-78
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• 2009

In the circumferential welding of pipe, welding phenomenon changes with the position of pipe. Especially in the overhead position, back bead of vertical-up position would be sunk. To investigate the size of back bead and keyhole with the change of the flow rate of pilot and shield gas at each position, bead-on plate welds were conducted on 6mm thickness SS400 with inclined-up position. When the rest of welding conditions remained constant, the width of back bead was increased as the flow rate of pilot gas was increased. And back bead tended to convex as the flow rate of shield gas was increased.

• 한국기계가공학회지
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• 제20권8호
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• pp.42-51
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• 2021

Investigations of process parameters are essential when fabricating high-quality parts using additive manufacturing. This study investigates the change in the mechanical characteristics of a SUS316L specimen fabricated using selective laser melting based on the energy density and bead overlap ratio. The SUS316L powder particles were spherical and 35 ㎛ in size. Single-bead and hexahedral shape deposition experiments were performed sequentially. A single bead experiment was performed to obtain the bead overlap ratios for different laser parameters utilizing laser power and scan speed as experimental parameters. A hexahedral shape deposition experiment was also performed to observe the difference in mechanical properties, such as the internal porosity, surface roughness, and hardness, based on the energy density and bead overlap ratio of the three-dimensional printed part. Laser power, scan speed, overlap ratio, and layer thickness were chosen as parameters for the hexahedral shape deposition experiment. Accordingly, the energy density applied for three-dimensional printing, and the experimental parameters were calculated, and the energy density and bead overlap ratio for fabricating parts with good properties have been suggested.

• Journal of Welding and Joining
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• 제16권1호
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• pp.77-87
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• 1998

This paper deals with the effect of laser welding parameters on the weld formation. Thin steels for automotive application were prepared so as to be welded with high power carbon dioxide laser system. Major process parameters were position of focus and travel speed. The effect of shielding gas was also discussed by employing the high speed photometry. Test results showed that the optimal position of focus varied in accordance with the joint configuration; bead-on-plate, butt or lap welding. It was recommended that the position of focus for the lap welding be located at slightly inner part of the material to be welded. In this case, however, it was noticeable that the weld penetration ratio, d/t$_{0}$ dropped drastically at the critical region. Results also demonstrated that both the bead width and penetration reduced as the travel speed increased. The penetration ratio showed two distinct regions; stabilized zone at the lower range of the travel spped and sudden drop zone at the higher range of travel speed. Lower limit of the penetration for acceptable weld was proved to be about 90% of the parent metal thickness based on the physical properties of the weld. Mixed gas application for both the shielding of molten metal and laser induced plasma control was recommended as far as the penetration was concerned.d.

• 대한금속재료학회지
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• 제50권2호
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• pp.107-115
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• 2012

Direct laser melting (DLM) is a powder-based additive manufacturing process to produce parts by layer-by-layer laser melting. As the properties of the manufactured parts depend strongly on the deposited laser-melted bead, deposited layers obtained by the DLM process were characterized in this study. This investigation used a 200 W fiber laser to produce single-line beads under a variety of different energy distributions. In order to obtain a feasible range for the two main process parameters (i.e. laser power and scan rate), bead shapes of single track deposition were intensively investigated. The effects of the processing parameters, such as powder layer thickness and scan spacing, on geometries of the deposited layers have also been analyzed. As a result, minimum energy criteria that can achieve a complete melting have been suggested at the given powder layer thickness. The surface roughnesses of the deposited beads were strongly dependent on the overlap ratio of adjacent beads and on the energy distributions of laser power. Through microstructural analysis and hardness measurement, the morphological and mechanical properties of the deposited layers at various overlapped beads have also been characterized.

• 한국자기학회지
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• 제22권5호
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• pp.173-177
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• 2012

미크론 자성비드 검출용 바이오센서에 활용하는 GMR-SV 박막을 이온빔 스퍼터링 증착법으로 glass/Ta(5.8 nm)/NiFe(5 nm)/Cu(t nm)/NiFe(3 nm)/FeMn(12 nm)/Ta(5.8 nm)의 구조를 갖도록 증착하였다. 비자성체 Cu의 두께가 3.0 nm에서 2.2 nm까지 얇아질수록 교환결합력은 증가하였고 자기저항비는 다소 감소하였다. 비자성체의 두께가 얇으면 반강자성체의 층간 교환작용이 강자성체의 고정층뿐만 아니라 자유층의 스핀배열에도 영향을 주고 있음을 확인할 수 있었다. 또한 리소그래피 공정 과정을 거쳐 GMR-SV 소자를 제작하여 미크론 자기비드를 검출하였다. 여기서 자기비드를 떨어뜨리기 전과 후의 자기저항비, 교환결합력, 보자력은 각각 0.9%, 3Oe, 2 Oe의 값을 나타내었다. 이러한 결과로 나노 단위의 바이오센서에 활용할 수 있는 가능성을 보여주었다.

• Journal of Welding and Joining
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• 제17권2호
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• pp.66-75
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• 1999

Weld bead quality in tailored blank(TB) is critically affected by edge preparation of sheets. The edge quality of prepared sheets for TB can be classified into straightness and the cross section quality of sheared plane such as a ratio of shear face, shear plane angle, etc. In order to have a good edg quality for butt-welding sheets, precision shearing will be recommended. In this paper, the feasibility of a conventional mechanical shearing as the edge preparation for tailored blanks is studyied. It reveals that fine shearing may not be the unique solution as it is generally accepted. To obtain the good shearing condition with a conventional mechanical shearing, experiments were carried out using Tahuchi method. The major parameters affecting a sheared contour are the clearance between upper blade and lower blade, and shear angle. The optimal shearing condition yields a very good straightness along the entire length of the cut, which gives a butt joint gap less than 10% of the base material thickness. The good cross section of sheared plane is also achieved in the optimal shearing condition such as a ratio of the shear face above 65%, a cross section's shear plane angle above 85%, little burr, which is providing finally good weld beads.

• Journal of Welding and Joining
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• 제26권1호
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• pp.69-75
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• 2008

Spot welding which use the main process for side block production of stainless steel railway vehicle is legged behind in laser welding about a quality and productivity. Although the laser welding has many potential advantages such as low heat input and aspect ratio of weld bead, its application to a new structural component still is required many engineering data including mechanical properties such as tensile, fatigue strength, etc on. Therefore, experimental analysis was carried out to understand the fatigue phenomena of different thickness stainless steel overlap joining panels by Nd:YAG laser welding. The fatigue life curves were obtained through fatigue tests with the various levels of applied load. The fatigue life is related with the parameters such as gap size and penetration depth through experiment. As the results, tensile strength and fatigue life were proportional in heat input level and gap was identified the major factor for fatigue life. Also we could know that deferent a-ferrite content at HAZ depend on welding heat input was important factor to determine a formation of initial crack and total fatigue life cycle.

• 대한토목학회논문집
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• 제12권1호
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• pp.207-217
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• 1992

본 연구에서는 기체 액체 고체의 직접접촉이 일어나는 3상 유동층 반응기를 이용하여 유입상승 유속에 의한 공극률의 변화와 생물막의 두께 및 밀도를 관측하였다. COD의 용적부하율은 반송비(r=0.2, 0.4, 0.6)로 조절하여 $201.12-1150.8g/m^3{\cdot}d$로 하였으며, 고체 매질로는 연탄재입자(평균유효입경 : 1.34 mm)와 유리비드(3 mm)를 사용하여, 매질의 차이에 따른 반응기의 효율에 대하여 비교하였다. 그 결과 반송비를 일정하게 고정시킨 경우, 연탄재 매질에 의한 생물막의 두께가 유리비드를 사용한 것보다 약 4.8배 두꺼우며, COD 제거 효율은 두 매질사이에는 변화가 거의 없으나, 암모니아성 질소의 제거에는 연탄재의 경우가 약간 높았다. 반응조내의 식종균으로는 합성폐수와 유사한 배지에서 동정 분리하여낸 토양미생물을 이용하였다 이 토양미생물은 기존의 활성슬러지균 보다 점착력과 침강성이 뛰어났다.

• Journal of Welding and Joining
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• 제6권2호
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• pp.30-39
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• 1988

Generally, as the welded region of weld structures has the incomplete bead and welded deposit which are able to behave like the surface cracks occasinally, there is a high possibility that the fatigue fracture of the weld structures is due to the surface cracks on the wlded region. This study was done to investigate the effects of post weld heat treatment (PWHT) on the fatigue behaviors of the surface crack of the heat affected zone (HAZ) for the multi-pass welds under the repetitive pure bending moment. The obtained results are summarized as follows : 1. The crack grows to the depth direction initially as the number of cylces increase, the amount of crack length is increased for the surface dir3ction and cive versa for the depth direction. 2. The fatigue life is increased in a order of as weld, PWHT specimens and parent. 3. As the number of cycles increase, the crack length is increased to th surface direction. The increase of the depth length is blunted at the center of specimen thickness. 4. The fatigue crack growth of PWHT specimens to the surface direction is dependent upon the holding time and applied stress during PWHT. In order words, the crack growth rate decreases with the holding time and increases with the applied stress during PWHT. 5. As the crack grows, the aspect formed in the course of crack propagation approaches to semicircle for parent and ellipse with the largest semidiameter for PWHT ($1/4hr, 15kgf/mm^2$) 6. At depth direction, it is difficult to apply to the paris' equation because of the scattered data between the crack growth rate and the stress intensity factor range.