• 한국군사과학기술학회지
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• 제3권1호
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• pp.146-154
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• 2000

Buckling behavior was studied for the square plate with bead and hole under shear load. Plates were made to examine the effect of bead and hole to the material, aluminum and composite, the effect of flange angle, bead height and bead radius of curvature. There was little difference between buckling loads obtained by the experiment and Rayleigh-Ritz method to the plate. Buckling load could be increased highly when stress concentration to the hole was dispersed effectively using flange. A well-designed plate using bead and flange showed 3 times as much as stiffness to the plate without bead and flange.

• 한국생산제조학회지
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• 제6권3호
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• pp.26-35
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• 1997

In this study, the drawing characteristics of circular drawbead are examined with the plane strain elastic-plastic FE Method. Both the clamping load and the drawing load investigated by varying the process variables such as drawbead radius, closing depth and friction condition. The effective strain induced by the draw bead is also investigated. In order to verify the results, the computed results are compared with the existing experimental results. It has been found that both the clamping load and drawing loads are related with the geometry of the bead rather than the lubrication conditions.

• 산업기술연구
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• 제20권A호
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• pp.169-178
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• 2000

The 4-point bending tests have been performed In order to estimate the effect of TIG-dressing on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strengths of as-welded specimens have satisfied the grade of fatigue strength prescribed in specifications of korea, AASHTO and JSSC. Fatigue strength at 2 million cycles of TIG-dressing specimens have increased compared with as-welded specimens. As the result of beachmark tests, fatigue cracks occurred at several points, where the radius of curvature and flank angle in the weld bead toes were low, and grew as semi-elliptical cracks, then approached to fracture. As a result of finite element analysis, stress concentration factor in weld bead toes has closely related to the flank angle and radius of curvature, and between these, the radius of curvature has more largely affected in stress concentration factor than flank angle. As a result of fracture mechanics approaches, the crack correction factor of test specimens has largely affected on stress gradient correction factor in case a/t is below 0.4. From the relations between stress intensity factor range estimated from FEM analysis and fatigue crack growth rate, fatigue life has been correctly calculated.

• 소성∙가공
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• 제7권1호
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• pp.3-11
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• 1998

During the forming process of sheet metals, the drawbead in the die face controls a restraining force so that the sheet flows into the die cavity with tension. In order to investigate a drawgbead restraining force and a pre-strain just after drawbeads which are essential in the finite element analysis of form-ing processes, the friction test and drawing test are employed. The experiments performed with a cir-cular bead stepped bead double circular bead and circular-and-stepped bead in the various forming conditions and bead sizes show that the restraining force varies linearly with the blank holding force. bead radius blank thickness and friction but the pre-strain nonlinearly does with them.

• KSBB Journal
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• 제8권3호
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• pp.243-255
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• 1993

In this study, it was observed that hydrogen Productivity varied with stirrer speed, bead radius, input glucose concentration and dilution rate in a continuous stirred tank reactor in which immobilized R. rubrum KS-301 was used as a hydrogen-producing bacterium The mass transfer resistance due to cell immobilization was also studied. In order to estimate an effectiveness factor, Des of glucose was first obtained, which was subsequently represented by the correlation equation between Dos and Xb, As a result external mass transfer resistance could be neglected for stirrer speeds greater than 400rpn With bead radius increasing, the hydrogen productivity and internal effectiveness factor decreased. With input 91ucose concentration increasing, the hydrogen productivity and interval and external effectiveness factor increased. Although an Internal effectiveness factor was not affected, hydrogen productivity Increased with dilution rate increasing. An overall effectiveness factor remained nearly constant for the dilution rates investigate4 but increased with input 91ucose concentration increasing.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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• pp.55-60
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• 2006

Draw-bead is applied to control the material flow in a stamping process and improve the product quality by controlling the draw-bead restraining force (DBRF). Actual die design depends mostly on the trial-and-error method without calculating the optimum DBRF. Die design with the predicted value of DBRF can be utilized at the tryout stage effectively reducing the cost of the product development. For the prediction of DBRF, a simulation-based prediction model of the circular draw-bead is developed using the Box-Behnken design with selected shape parameters such as the bead height, the shoulder radius and the sheet thickness. The value of DBRF obtained from each design case by analysis is approximated by a second order regression equation. This equation can be utilized to the calculation of the restraining force and the determination of the draw-bead shape as a prediction model. For the evaluation of the prediction model, the optimum design of DBRF in sheet metal forming is carried out using response surface methodology. The suitable type of the draw-bead is suggested based on the optimum values of DBRF. The prediction model of the circular draw-bead proposes the design method of the draw-bead shape. The present procedure provides a guideline in the tool design stage for sheet metal forming to reduce the cost of the product development.

• 소성∙가공
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• 제9권3호
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• pp.284-292
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• 2000

Optimization of the process parameters is carried out for process design in sheet metal forming processes. The scheme incorporates with a rigid-plastic finite element method for the deformation analysis and response surface methodology for the optimum searching of process parameters. The algorithm developed is applied to design of the draw bead force and the die radius in deep drawing processes of rectangular cups. The present algorithm shows the capability of designing process parameters which enable the prevention of the weak part of fracture during processes.

• Journal of Welding and Joining
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• 제15권6호
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• pp.85-95
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• 1997

This study is to investigate the optimum conditions of Nd:YAG laser beam welding for Zircaloy-4 end cap closure by optical fiber transmission. Laser welding parameters which affect the penetration depth and bead width were experimentally examined using the various beam radius by the beam quality analyzer, joint geometries of end cap and the laser parameters which mean pulse width, repetition rate and pulse energy. Also, an optimum welding speed and the effect of assistant gas with varying the flow rate of He were investigated. We found that the laser average power for the end cap welding will be 230W and rotation speed must not exceed 8 RPM, the best position of focus using optical fiber with 600.mu.m will be 2 to 3mm below the surface of the material.

• 한국기계가공학회지
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• 제19권8호
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• pp.56-63
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• 2020

The heat transfer phenomenon in the vicinity of the irradiated region of a focused laser beam of a DMT process greatly affects both the deposition characteristics of powders on a substrate and the properties of the deposited region. The goal of this paper is to investigate the heat transfer characteristics of a single bead deposition of Inconel 718 powders on S45C structural steel using a laser-aided direct metal tooling (DMT) process. The finite element analysis (FEA) model with a Gaussian volumetric heat flux is developed to simulate a three-dimensional transient heat transfer phenomenon. The cross-section of the bead for the FEA is estimated with an equivalent area method using experimental results. Through the comparison of the results of the experiments and those of the analysis, the effective beam radius of the bottom region of the volumetric heat flux and the efficiency of the heat flux model for different powers and travel speeds of the laser are predicted. From the results of the FEA, the influence of the power and the travel speed of the laser on the creation of a steady-state heat transfer region and the formation of the heat-affected zone (HAZ) in the substrate are investigated.

• Korean Chemical Engineering Research
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• 제50권6호
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• pp.952-959
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• 2012

환형 광촉매반응기 외경지지체의 반사막에 의한 광촉매반응기시스템의 광도를 제고함으로써 개선된 광촉매반응기에 의한 악취성분 및 휘발성 유기화합물을 동시 포함한 폐가스의 처리를 수행하였다. 그리고 광도 제고가 각 운전조건에서의 폐가스처리효율에 미치는 영향을 조사하였다. 광촉매 코팅된 nonporous glass bead 담체와 porous silica-based 담체를 각각 광촉매반응기에 충전하였을 때에 반사필름이 부착된 개선된 광촉매반응기 외경에서 측정한 광도는, 반사필름이 부착되지 않아서 광도가 제고되지 않은 광촉매반응기보다 각각 30.1%와 28.5% 증가하였다. Porous silica-based 담체를 충전한 개선된 광촉매반응기의 제거효율에 대한 제고효과는 약 2~3%이었다. 그러나 glass-bead 담체를 충전했을 때에 개선된 광촉매반응기의 제거효율 제고효과는 미미하였다. Porous silica-based 담체가 충전된 개선된 광촉매반응기인 최적화 광촉매반응기의 경우의 황화수소 및 톨루엔 제거효율은 nonporous glass bead가 충전되고 반사막이 없는 광촉매반응기 경우의 제거효율인 각각 19%와 53%보다 각각 약 26%와 약 60%의 증가율을 보였다. 반사막 필름표면의 roughness가 종래의 상업용 거울의 roughness보다 4배 정도 컸으나, 향후 개선된 광촉매반응기의 반사막의 roughness를 개선할 경우에 광도 개선효과가 더욱 커져서 이에 따른 악취 및 VOC를 함유한 광촉매 처리효율이 더욱 제고되리라 예상된다.