• Journal of Welding and Joining
• /
• 제19권3호
• /
• pp.317-324
• /
• 2001

This study deals with high power Nd:YAG laser welding of thin steels for small pressure vessels. Full penetration welding at the overlap joint was performed so as to assure sufficient weld strength. Results showed that mid-depth weld size reduced drastically with increasing the travel speed. Position of focus had little effect on the bead formation even though short focal system was used. However, the shape factor and the bead width had closely related with the position of focus. Based on the microstructural inspection, acceptable weld was obtained when the overlap clearance was controlled up to 20% of the base metal thickness. In the case that the joint contained more clearance than the critical value, both the tensile shear strength and the tear strength were reduced. Results also demonstrated that shielding gases were proved to play a key role as far as the bead formation characteristics was taken into consideration. Blowing dry air through 5mm in diameter nozzle produced narrower bead cross-section than that of argon or nitrogen shielding.

• Journal of Welding and Joining
• /
• 제29권6호
• /
• pp.77-81
• /
• 2011

In most industry, manual GTAW welding is preferred for formation of stable back bead in root weld of butt joint. However, manual GTAW welding has low productivity as compared with GMAW, also it has unstable bead quality which depend on skilled workers. So it is necessary to develop process of root pass welding by using automation GMAW that have stable back bead formation and high productivity. In this paper, the design of U-groove with 3mm root face was applied to extend the tolerance of misalignment in condition of standard root gap 1.5mm. Consequently, for the formation of stable back bead in root pass of butt welding, in case of the narrow root gap(0.5mm) the large arc force was applied by increasing the current and voltage. In case of the large root gap(2.5mm), the small arc force was applied by decreasing the current and voltage. Considering the various root gap, the required deposited metal was controlled by welding speed only.

• 한국공작기계학회논문집
• /
• 제16권5호
• /
• pp.84-89
• /
• 2007

This research was done on the basis of assumption that there is a relationship between welding parameters and geometry of the back-bead being a gap in arc welding. Multiple regression analysis was used as method for predicting the geometry of the back-bead. The analysis data and the verification data were used for the formation of multiple regression analysis. The method was used to perform the prediction of the back-bead.

• Journal of the Korean Physical Society
• /
• 제73권10호
• /
• pp.1473-1478
• /
• 2018

In this study, we have developed a simple and cost-effective method to prevent edge bead formation by covering the edge of a chip-level substrate with heat-resistant tape during patterning using SU-8. Edge beads are a fundamental problem in photoresists and are particularly notable in high-viscosity fluids and thick coatings. Edge beads can give rise to an air gap between the substrate and the patterning mask during UV exposure, which results in non-uniform patterns. Furthermore, the sample may break since the edge bead is in contact with the mask. In particular, the SU-8 coating thickness of the chip-level substrates used in MEMS or BioMEMS may not be properly controlled because of the presence of edge beads. The proposed method to solve the edge bead problem can be easily and economically utilized without the need for a special device or chemicals. This method is simple and prevents edge bead formation on the sample substrate. Despite the small loss in the taping area, the uniformity of the SU-8 coating is improved from 50.9% to 5.6%.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 2001년도 ICCAS
• /
• pp.94.1-94
• /
• 2001

Arc sensor gives important groove information during welding. Automatic seam tracking control system with arc sensor has significant characteristics such that bead formation is given as decentralization of penetration and formation of concave bead profile and that a turning point of transverse weaving with constant arc length control is decided whether or not torch height reaches to a specified setting level. Furthermore, the rotating action of the arc prevents hanging of weld bead and forms flat bead surface under high speed welding condition. The variation of groove and deposition area can be detected from the trace of weaving. The area and width of weaving trace has close correlation with the area of groove and deposition. In this paper, main object of this system is to realize an adaptive microprocessor based controller ...

• Journal of Welding and Joining
• /
• 제27권1호
• /
• pp.71-78
• /
• 2009

In the circumferential welding of pipe, welding phenomenon changes with the position of pipe. Especially in the overhead position, back bead of vertical-up position would be sunk. To investigate the size of back bead and keyhole with the change of the flow rate of pilot and shield gas at each position, bead-on plate welds were conducted on 6mm thickness SS400 with inclined-up position. When the rest of welding conditions remained constant, the width of back bead was increased as the flow rate of pilot gas was increased. And back bead tended to convex as the flow rate of shield gas was increased.

• 대한화장품학회지
• /
• 제20권1호
• /
• pp.37-51
• /
• 1994

Glutaraldehyde를 사용하여 화학적인 가교반응에 의해 empty cross-linked chitosan microcapsule을 제조하였다. 또한 chitosan bead는 sodium hydroxide 용액을 이용한 coaervation에 의해 제조하였다. 이들의 제조를 위해 수상/유화제/유기상으로 이루어진 w/o emulsion을 형성시킨 후 에멀젼의 안정성에 영향을 미치는 요소들에 대해 조사하였다. 보조계면활선제로 n-hexanol을 첨가한 결과 유화안정성이 상승적으로 증가하는 경향을 보였다. Chitosan microcapsule은 광택이 나는 형태로 내부가 투명한 반면 chitosan bead는 백탁으로 내부가 불투명하며 매우 porous한 구조를 하고 있었다. Chitosan bead의 유리 아미노기의 분석은 picric acid titration으로 수행하였으며, 아미노산 반응의 종결여부는 ninhydrin color test에 의해 판정하였다. 또한 fluoroscamine에 의한 형광분석으로 chitosan bead의 표면에 많은 반응성 아미노기가 존재하고 있음을 정성적으로 확인할 수 있었으며, 이를 생리활성 펩티드의 커플링 반응에 이용할 수 있었다. 모델 펩티드로서 콜라겐의 receptor 부분에 해당하는 생체내 growth factor로 알려진 Gly-His-Lys를 각 아미노산 유도체를 차례로 커플링하여 chitosan bead 위에서 합성할 수 있으며, 세포 성장인자와 같은 여러 가지 생리 활성 펩티드의 운반체로서 chitosan bead가 쉽게 이용될 수 있는 가능성을 보여 주었다.

• Bulletin of the Korean Chemical Society
• /
• 제23권9호
• /
• pp.1347-1350
• /
• 2002

• Journal of Welding and Joining
• /
• 제23권3호
• /
• pp.54-60
• /
• 2005

Tungsten Inert Gas(TIG) welding is today one of the most popular arc welding process because of its high quality welds and low equipment costs. Even if welding productivity increases with welding speed and current, this strategy is limited by the appearance of defects such as undercut and humping bead due to the depressed molten metal. The purpose of this study investigates the effect of He mixing ratio on the characteristics with high current and speed in TIG welding. The conclusions obtained permit to explain the arc start characteristics quantitatively and the maximum welding speed on stable bead formation with He mixing ratio for high current and speed TIG welding observed in experiments. Also through the relation of the maximum arc pressure and surface depression depth at high current and speed TIG welding, it made clear the mechanism of unstable bead formation.

• 한국물환경학회지
• /
• 제28권2호
• /
• pp.219-223
• /
• 2012

The fixed solid catalysts such as glass bead, steel mesh, and $TiO_2$ coated ceramic bead were used to investigate effect of radical production at different frequencies. The radical production rate at 300 kHz was faster than that at 35 kHz without solid, but the tendency was changed with the presence of glass bead. The presence of glass beads create non-continuous points between the solid and liquid phases leading to increased formation of cavitation bubbles. However, the radical production decreased when steel mesh was used at 35 kHz although the surface area of contact with liquid was same when glass bead was used. Hence the solid catalyst did not always enhance the radical production. The radical production using $TiO_2$ coated ceramic bead was dramatically increased at 35 kHz due to the breakage of $TiO_2$ coated ceramic bead. Therefore the radical productions at 300 kHz using fixed solid catalysts generally increased while at 35 kHz the results fluctuated according to the experimental conditions.