• Title/Summary/Keyword: batch-type process

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Production of Alkaline Protease by Entrapped Bacillus licheniformis Cells in Repeated Batch Process

  • Mashhadi-Karim, Mohammad;Azin, Mehrdad;Gargari, Seyyed Latif Mousavi
    • Journal of Microbiology and Biotechnology
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    • v.21 no.12
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    • pp.1250-1256
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    • 2011
  • In this study, Bacillus licheniformis cells were immobilized by entrapment in calcium alginate beads and were used for production of alkaline protease by repeated batch process. In order to increase the stability of the beads, the immobilization procedure was optimized by statistical full factorial method, by which three factors including alginate type, calcium chloride concentration, and agitation speed were studied. Optimization of the enzyme production medium, by the Taguchi method, was also studied. The obtained results showed that optimization of the cell immobilization procedure and medium constituents significantly enhanced the production of alkaline protease. In comparison with the free-cell culture in pre-optimized medium, about 7.3-fold higher productivity was resulted after optimization of the overall procedure. Repeated batch mode of operation, using optimized conditions, resulted in continuous production of the alkaline protease for 13 batches in 19 days.

PHOSPHORUS RELEASE AND UPTAKE ACCORDING TO NITRATE LOADING IN ANOXIC REACTOR OF BNR PROCESS

  • Kim, Kwang-Soo
    • Environmental Engineering Research
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    • v.10 no.5
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    • pp.257-263
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    • 2005
  • A batch and a continuous type experiments were conducted to test the conditions for simultaneous phosphorus release and uptake, and denitrification, taking place in one process. The bacteria able to denitrify as well as to remove phosphorus were evaluated for the application to biological nutrient removal(BNR) process. In the batch-type experiment, simultaneous reactions of phosphorus release and uptake, and also denitrification were observed under anoxic condition with high organic and nitrate loading. However the rate and the degree of P release were lower than that occurred under anaerobic condition. BNR processes composed of anaerobic-anoxic-oxic(AXO), anoxic-anaerobic-oxic(XAO) and anoxic-oxic(XO) were operated in continuous condition. The anoxic reactors in each process received nitrate loading. In the AXO process, P release in anaerobic reactor and the luxury uptake in oxic reactor proceeded actively regardless to nitrate loading. However in XAO and XO processes, P release and luxury uptake occurred only with the nitrate loading less than $0.07\;kg{NO_3}^--N$/kgMLSS-d. With higher nitrate load, P release increased and the luxury uptake decreased. Therefore, it appeared that the application of denitrifying phosphorus-removing bacteria (DPB) to BNR process must first resolve the problem with decrease of luxury uptake of phosphorus in oxic reactor.

5kg $U_{3}O_{8}$ Batch Scale Mock-up Test for the Electrochemical Reduction of Spent Oxide Fuel (사용후핵연료의 전기화학적 금속전환을 위한 5kg $U_{3}O_{8}$ Batch 규모의 Mock-up 시험)

  • 오승철;허진목;홍순석;이원경;서중석;박승원
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.1 no.1
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    • pp.47-53
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    • 2003
  • An electrochemical reduction technology which can reduce the decay heat, volume, and radioactivity of spent fuel by a factor of quarter through converting oxide type spent fuel to a metallic form in a molten salt was developed and tests in a scale of g (3- 40g $U_{3}O_{8}$ batch) have been carried out by Korea Atomic Energy Research Institute. In this research, the reaction apparatus in a scale of 5kg $U_{3}O_{8}$ batch was designed and manufactured for the mock-up test to obtain design data of the apparatus which will be used for the hot test in a scale of 20kg $U_{3}O_{8}$ batch. The electrochemical reduction behavior of $U_{3}O_{8}$ was analyzed regarding the operational factors and fresh $U_{3}O_{8}$ powder was metallized with a more than 99% yield verifying the process validity of electrochemical reduction process in a kg scale.

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Entrainer-Enhanced Semi-Batch Reactive Distillation for Synthesis of Butyl Acetate (부틸 아세테이트 합성을 위한 공비첨가제 사용 반회분식 반응증류)

  • Yang, Jeongin;Jeon, Hyeongcheol;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.55 no.3
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    • pp.341-352
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    • 2017
  • Butyl acetate is produced from acetic acid and butanol via an esterification reaction in a reactive distillation column. Entrainer can be used for efficient removal of produced water from the reaction region, leading to significant improvement of the column performance. Batch reactive distillation has clear advantages over continuous one in terms of flexibility and adaptability in a small plant. We studied batch and semi-batch reactive distillation processes through process simulation and pilot-scale experiments. We investigated process configuration and type of entrainer for improvement of the column performance and suggested a novel cyclic operation strategy using the semi-batch reactive distillation column. The cyclic strategy was shown to give relatively high production rate and stable operation.

An Experimental Study on Flow Characteristics of PBK40 for Glass Lens Press Process Simulation of a Plate Heating Type (Plate 가열방식 유리렌즈 성형공정해석을 위한 PBK40 소재의 유동 특성에 관한 실험적 연구)

  • Chang S.H.;Heo Y.M.;Yoon G.S.;Shin K.H.;Lee Y.M.;Jung W.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.567-568
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    • 2006
  • Generally, progressive type GMP process is more efficient than batch type because there are advantages that problems of each stage(heating, press, cooling etc.) are easily grasped and a time of production is shortened. But if single cavity is used in progressive type GMP process, there is disadvantage that productivity is decreased. So, in order to improve productivity of progressive type GMP process, it is essential to secure multi cavity mold technic. In this study, as a fundamental study to develop multi cavity used in glass lens molding, we conducted a compression test for PBK40.

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Large-Scale Production of Cronobacter sakazakii Bacteriophage Φ CS01 in Bioreactors via a Two-Stage Self-Cycling Process

  • Lee, Jin-Sun;Kim, Gyeong-Hwuii;Kim, Jaegon;Lim, Tae-Hyun;Yoon, Yong Won;Yoon, Sung-Sik
    • Journal of Microbiology and Biotechnology
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    • v.31 no.10
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    • pp.1430-1437
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    • 2021
  • Cronobacter sakazakii is an opportunistic pathogenic bacterium found in powdered infant formula and is fatal to neonates. Antibiotic resistance has emerged owing to overuse of antibiotics. Therefore, demand for high-yield bacteriophages as an alternative to antibiotics has increased. Accordingly, we developed a modified mass-production method for bacteriophages by introducing a two-stage self-cycling (TSSC) process, which yielded high-concentration bacteriophage solutions by replenishing the nutritional medium at the beginning of each process, without additional challenge. pH of the culture medium was monitored in real-time during C. sakazakii growth and bacteriophage CS01 propagation, and the changes in various parameters were assessed. The pH of the culture medium dropped to 5.8 when the host bacteria reached the early log phase (OD540 = 0.3). After challenge, it decreased to 4.65 and then recovered to 4.94; therefore, we set the optimum pH to challenge the phage at 5.8 and that to harvest the phage at 4.94. We then compared phage production during the TSSC process in jar-type bioreactors and the batch culture process in shaker flasks. In the same volume of LB medium, the concentration of the phage titer solution obtained with the TSSC process was 24 times higher than that obtained with the batch culture process. Moreover, we stably obtained high concentrations of bacteriophage solutions for three cycles with the TSSC process. Overall, this modified TSSC process could simplify large-scale production of bacteriophage CS01 and reduce the unit cost of phage titer solution. These results could contribute to curing infants infected with antibiotic-resistant C. sakazakii.

Optimal Operational Characteristics of Wastewater Treatment Using Hydrocyclone in a Sequencing Batch Reactor Process (연속회분식반응기 공정의 하이드로사이클론 도입 하수처리 최적 운전특성)

  • Kwon, Gyutae;Kim, Hyun-Gu;Ahn, Dae-Hee
    • Journal of Environmental Science International
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    • v.31 no.4
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    • pp.295-309
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    • 2022
  • The purpose of this study was to evaluate the operational characteristics of wastewater treatment using Sequencing Batch Reactor (SBR) with Aerobic Granular Sludge (AGS) separator in the pilot plant. Pilot plant experiments were conducted using SBR with AGS separator and pollution removal efficiencies were evaluated based on the operational condition and surface properties of AGS. The results of the operation on water quality of the effluent showed that the average concentration of total organic carbon, suspended solids, nitrogen, and phosphorus was 6.89 mg/L, 7.33 mg/L, 7.33 mg/L, and 0.2 mg/L, respectively. All these concentrations complied the effluent standard in Korea. The concentration of mixed liquor suspended solid (MLSS) fluctuated, but the AGS/MLSS ratio was constant at 86.5±1.3%. Although the AGS/MLSS ratio was constant, sludge volume index improved. These results suggested that the particle discharged fine sludge and increased the AGS praticle size in the AGS. Optical microscopy revealed the presence of dense AGS at the end of the operation, and particles of > 0.6 mm were found. Compared to those of belt-type AGS separator, the required area and power consumption of the hydrocyclone-type AGS separator were reduced by 27.5% and 83.8%, respectively.

A Study on the Explanation of Activated Sludge Treatment Hindrance and its Control (활성오니처리 장해의 규명과 그 제어에 관한 연구)

  • 최택열
    • Journal of Environmental Health Sciences
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    • v.20 no.2
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    • pp.28-38
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    • 1994
  • New problems have been recently posed on the abnormal foaming (Scum) in an aeration tank and the sludge flotation in a final sedimentation tank during the activated sludge process. However, the activities of the causing bacteria, Nocardia-amarae in an aeration tank have not been searched out at all. Therefore, in this article the activities of Nocardia-amarae in an aeration tank have been closely examined by means of the changes of (F/M) ratio, SRT and inflowing substrate using continuous type and fed-batch type. Summarized results of experiments are as follows. 1. Regrading continuous culture when synthetic wastewater was used substrate neither the increase in the number of Nocardia-amarae in the aeration tank nor the Occurrence of Scum was observed. 2. In the case of fed-batch culture, Nocardia-amarae in the aeration tank increased due to the partial change in substrate and the effect of SRT was significant. 3. Once the scum was formed and the quantity of added Nocardia-amarae and substrate were not changed, the effect of STR was not significant.

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Detection of Equipment Faults at Sequencing Batch Reactor Using Dynamic Time Warping (동적시간와핑을 이용한 연속회분식 반응기의 장비고장 감지)

  • Kim, Yejin
    • Journal of Environmental Science International
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    • v.25 no.4
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    • pp.525-534
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    • 2016
  • The biological wastewater treatment plant, which uses microbial community to remove organic matter and nutrients in wastewater, is known as its nonlinear behavior and uncertainty to operate. Therefore, operation of the biological wastewater treatment process much depends on observation and knowledge of operators. The manual inspection of human operators is essential to manage the process properly, however, it is impossible to detect a fault promptly so that the process can be exposed to improper condition not securing safe effluent quality. Among various process faults, equipment malfunction is critical to maintain normal operational state. To detect equipment faults automatically, the dynamic time warping was tested using on-line oxidation-reduction potential (ORP) and dissolved oxygen (DO) profiles in a sequencing batch reactor (SBR), which is a type of wastewater treatment process. After one cycle profiles of ORP and DO were measured and stored, they were warped to the template profiles which were prepared already and the distance result, accumulated distance (D) values were calculated. If the D values were increased significantly, some kinds of faults could be detected and an alarm could be sent to the operator. By this way, it seems to be possible to make an early detecting of process faults.

Analysis of BMAP(r)/M(r)/N(r) Type Queueing System Operating in Random Environment (BMAP(r)/M(r)/N(r) 대기행렬시스템 분석)

  • Kim, Chesoong;Dudin, Sergey
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.1
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    • pp.30-37
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    • 2016
  • A multi-server queueing system with an infinite buffer and impatient customers is analyzed. The system operates in the finite state Markovian random environment. The number of available servers, the parameters of the batch Markovian arrival process, the rate of customers' service, and the impatience intensity depend on the current state of the random environment and immediately change their values at the moments of jumps of the random environment. Dynamics of the system is described by the multi-dimensional asymptotically quasi-Toeplitz Markov chain. The ergodicity condition is derived. The main performance measures of the system are calculated. Numerical results are presented.