• Title/Summary/Keyword: batch plant

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Knowledge-Based Unmanned Automation and Control Systems for the Wastewater Treatment Processes (하.폐수 처리장의 원격 모니터링 및 지식 기반 무인 자동화 시스템)

  • Bae, Hyeon;Jung, Jae-Ryong;Seo, Hyun-Yong;Kim, Sung-Shin;Kim, Chang-Won
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2001.12a
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    • pp.56-59
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    • 2001
  • In this paper, unmaned fully automation systems are applied for the CSTR(Continuously Stirred Tank Reactor) and, SBR (Sequencing Batch Reactor) wastewater treatment pilot plant. This plant is constructed in the country side which is little far from a main city. So networks and wireless modules are employed for the data transmission. The SBR plant has a local control and monitoring system which is contained communication parts which consist of one ADSL (Asymmetric Digital Subscriber Line) network and one CDMA (Code Division Multiple Access) module. Remote control and monitoring systems are constructed at a laboratory in a metropolis.

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Endocrine Disruptive Potentials in Surface Water Samples from Taihu Lake, Yangtze Delta

  • Shen, L.;Lin, G.F.;Shen, J.H.
    • Toxicological Research
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    • v.17
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    • pp.319-321
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    • 2001
  • Taihu Lake is a major water source for part of Yangtze Delta, which is one of the most urbanized and economically prosperous areas in China. In last couple of decades, some parts of the lake were highly polluted due to eutrophication. This study analyzed dioxin-like potential and mutagenic potential in surface water samples from Taihu Lake. The samples were prepared by XAD-2 resin procedure. A batch of biological assays, including dioxin-like potential microassay with the rat hepatocyte cell line H411E, and Ames test was employed in the research. Results showed that jour water samples have high content of dioxin-like biological potential, the highest activity TEQ to 2,3,7,8-TCDD was 48 pg/ι in sample 1. The mutagenic effect with reading-frame shifting mechanism was confirmed in 3 of 4 samples. The effective sewage treatment facilities and reliable monitoring surveillance system are urgently needed for this area.

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Thickening Characteristics of Residual from a Ceramic Membrane Water Treatment Plant (세라믹 막 정수공정에서 발생하는 배출수의 농축특성)

  • Bae, Byung-Uk;Shen, Xing-Hai
    • Journal of Korean Society on Water Environment
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    • v.25 no.5
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    • pp.764-767
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    • 2009
  • For a more effectively designed gravity thickener, thickening experiments were conducted for residuals produced by a ceramic membrane water treatment plant (WTP). Two kinds of residuals, one from backwashing (BW) and the other from chemically enhanced backwashing (CEB) procedure, were separately collected during a pilot plant experiment and their limiting solid flux ($SF_L$) measured. Batch thickening experiments showed that the BW and CEB residual had $SF_L$ of 10 and $25kg/m^2{\cdot}d$, respectively. Continuous operation of a pilot-scale gravity thickener proved that a mixed BW and CEB residual could be successfully thickened at the solid loading rate (SLR) of $12kg/m^2{\cdot}d$, allowing the concentration of the thickened residual to be about $15kg/m^2{\cdot}d$. From the experimental results and consideration of the seasonal thickening characteristics of the residual, SLR of $15kg/m^2{\cdot}d$ was proposed as a design parameter for full-scale gravity thickeners.

Optimal Design of Batch-Storage Network (회분식 공정-저장조 그물망 구조의 최적설계)

  • 이경범;이의수
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.6
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    • pp.802-810
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    • 1998
  • The purpose of this study is to find the analytic solution of determining the optimal capacity of processes and storages to meet the product demand. Recent trend to reduce product delivery time and to provide high quality product to customer requires the increasing capacity of storage facilities. However, the cost of constructing and operating storage facilities is becoming substantial because of increasing land value, environmental and safety concern. Therefore, reasonable decision making about the capacity of processes and storages is important subject for industries. The industrial solution for this subject is to use the classical economic lot sizing method, EOQ(Economic Order Quantity) model, trimmed with practical experience but the unrealistic assumption of EOQ model is not suitable for the chemical plant design with highly interlinked processes and storages. This study, a first systematic attempt for this subject, clearly overcomes the limitation of classical lot sizing method. The superstructure of the plant consists of the network of serially and/or parallelly interlinked processes and storages. A novel production and inventory analysis method, PSW(Periodic Square Wave) model, is applied. The objective function of optimization is minimizing the total cost composed of setup and inventory holding cost. The advantage of PSW model comes from the fact that the model provide a set of simple analytic solution in spite of realistic description of material flow between process and storage. The resulting simple analytic solution can greatly enhance the proper and quick investment decision for the preliminary plant design confronting diverse economic situation.

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Effect of F/R ratio of ASBR (Anaerobic Sequencing Batch Reactor) Process on Removal of the Organic Matters in Ammonia Stripped Swine Wastewater (ASBR(Anaerobic Sequencing Batch Reactor) 공정의 F/R비가 암모니아가 탈기된 축산폐수의 유기물 제거에 미치는 영향)

  • Whang, Gye-Dae;Cho, Young-Moo
    • Journal of Korean Society on Water Environment
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    • v.21 no.6
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    • pp.687-694
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    • 2005
  • Lab-scale experiments have been carried out to investigate the effect of F/R ratio of ASBR (Anaerobic Sequencing Batch Reactor) process on the removal of the organic matters in ammonia stripped swine wastewater. Three ASBR inoculated with sludge mixed with granular sludge of UASB (Upflow Anaerobic Sludge Blanket) and anaerobic digested sludge of municipal wastewater treatment plant were operated. Ammonia stripped swine wastewater was used as influent. Prior to conducting the experiments with varied conditions, the effect of increasing organic loading rate from 2.34 to $5.79gTCOD_{Cr}/L$-day at a fixed F/R ratio of 0.1 on the organic removal efficiency has been studied during start-up period. As the result of the experiment, under the condition of varied organic loadings, less than $4.14gTCOD_{Cr}/L$-day, the removed efficiency $TCOD_{Cr}$ of the ASBR process is 83% resulted from the mean value of effluent $TCOD_{Cr}$, 9,125 mg/L during the start-up period. Then ASBRs were operated with F/R ratio of 0.024, 0.303 and 0.91 respectively. Organic loading rate was increased from 4.56 to $15.43gTCOD_{Cr}/L$-day to investigate the effects of F/R ratio and organic loading rate on the organic removal efficiency. As the result of the experiment, less than $6.23gTCOD_{Cr}/L$/L-day, F/R ratio haven't an effect on the organic removal efficiency and the mean removal efficiency of TSS, $TCOD_{Cr}$ and $SCOD_{Cr}$ was about 80%, 86% and 78% at the all of F/R ratio. But as organic loading rate was increased from 8.54 to $12.04gTCOD_{Cr}/L$-day at the F/R ratio of 0.024, the removal efficiency of $SCOD_{Cr}$ decreased from 71% to 63%. The range of decreased removal efficiency of $SCOD_{Cr}$ at the F/R ratio of 0.024 was much more higher than at the F/R ratio of 0.303, 0.91. Thus, as organic loading rate was increased, ASBRs were operated with high F/R ratio to obtain high removal efficiency.

Development of a Monitoring System for Batch Gas Manufacturing Processes (회분식 가스 제조 공정용 실시간 감시 시스템의 개발)

  • Lee Young-Hak;Lee Don-Yong;Han Chong-hun
    • Journal of the Korean Institute of Gas
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    • v.2 no.3
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    • pp.54-59
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    • 1998
  • As distributed control systems (DCS) and plant information systems (PIS) are introduced into gas industries, process monitoring systems based on process data have attracted significant interests. However, these technologies have not been fully due to strong nonlinearities of batch processes. The multiway principal component analysis, which has been recently developed, has solved these problems and has been widely used in the industries. However, the lack of statistical background of process operators has been one of major obstacles for maximum utilization of the technology This paper introduces a real time monitoring system for batch gas manufacturing processes that offers a variety of tools that operators can understand and use without serious difficulties. The proposed integrated system covers the whole spectrum of monitoring and diagnosis that include data collection, monitoring and diagnosis. The developed system has been verified to be very effective for monitoring and diagnosis using its application to the construction of monitoring system for a typical industrial batch reactor.

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Kinetic studies using a linear regression analysis for a sorption phenomenon of 17a-methyltestosterone by Salvinia cucullata in an active plant reactor

  • Adnan, Fahrizal;Thanasupsin, Sudtida Pliankarom
    • Environmental Engineering Research
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    • v.21 no.4
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    • pp.384-392
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    • 2016
  • The aim of this study was to investigate the removal efficiency of $17{\alpha}$-methyltestosterone (MT) from aqueous solution by Salvinia cucullata Roxb. ex Bory in an active plant-based reactor with a specific focus on linear regression analysis for the sorption phenomena of MT onto the plant roots. A high performance liquid chromatographic method using UV detection (245 nm) was used to analyse the samples. The batch experiments of the active plant reactor (APR) were established to investigate the ability of Salvinia cucullata to remove MT from the liquid phase. The results revealed that 40% and 60% removal of MT from the liquid phase was observed at 5 min. and at 4 h, respectively. Salvinia cucullata can effectively remove MT from the aqueous solution in APRs. Kinetic studies revealed that the sorption phenomena of MT by Salvinia is best described using a linearized pseudo - second order model. Based on the kinetic parameters, it is likely that during the first 4 h of the contact (t = 0 to t = 4 h) sorption is the major driving mechanism of the disappearance of MT from aqueous solutions. However, at higher MT concentrations, diffusivity of MT has a significant effect on the migration of MT from the bulk stream to the root surface. The isotherm analysis revealed that the sorption kinetics favourably followed pseudo second-order. The results of isotherm analysis have indicated that the sorption of MT onto the root surfaces of Salvinia cucullata was favourable and almost irreversible.

Assessment of the Struvite Crystallization Process for Phosphate Removal and Recovery from a Sludge Treatment System of a Domestic Wastewater Treatment Plant (하수처리장 슬러지처리 계통에서의 인 제거 및 회수를 위한 Struvite 결정화 공정 적용성 평가)

  • Baek, Seung Ryong;Lee, Byung Joon
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.8
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    • pp.462-469
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    • 2017
  • Eutrophication and shortage of phosphate ore raise the necessity of phosphate removal and recovery from wastewater treatment plants. Especially, a sludge treatment system containing highly concentrated phosphate should be targeted for phosphate removal and recovery. This study thus aimed to evaluate the capability of the struvite crystallization process for phosphate removal and recovery from a sludge treatment system of a wastewater treatment plant. Analysis on phosphate concentrations and masses in the sludge treatment system revealed that digested sludge and centrate have phosphate concentrations and masses, high enough to adopt the struvite crystallization process. Chemical equilibrium modeling indicated that the struvite crystallization reaction substantially occurred with pH higher than 8 and $Mg^{2+}$ concentration 1.2 times higher than its theoretical requirement. A series of batch tests with digested sludge and centrate indicated that the phosphate removal reaction by struvite crystallization followed a first-order kinetics and reached over 80% removal efficiency at equilibrium. Aeration in the batch tests was found to purge $CO_2$ in sludge or centrate and increase pH up to 8.7, without adding NaOH. Thus, we concluded that the struvite crystallization process could be an efficient and economical process for phosphate removal and recovery from a wastewater treatment plant.

Study on Removal Efficiency of Complex Wastewater from Agricultural and Industrial Plant for Advanced Treatments (고도처리를 위한 농공단지 복합폐수의 처리효율 특성에 관한 연구)

  • Seo, Tae Won;Kim, Moon Suk;Park, Young Dal;Cho, Wook Sang
    • Journal of the Korea Organic Resources Recycling Association
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    • v.20 no.2
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    • pp.53-65
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    • 2012
  • This study was focused on removal efficiency of complex (or mixed) wastewater from agricultural and industrial plant for advanced treatments by HBR-II process, that was well known to be suitable to the treatment of livestock wastewater. The main purpose of this study was intended to evaluate the applicable feasibility of the HBR-II for revamping the present activated sludge process to the advanced one. And also, the settling study including the batch typed experimental column tests was performed to evaluate the coagulation stability of organic colloidal particles in wastewater. The mid-scale plant of HBR-II process between pilot and laboratory was used for this study. As F/M ratio remains constant in the range of 0.20~0.25 $BOD_5/Kg{\cdot}MLSS/Day$, the efficiency of biological treatment increased. It has been shown that the results of biodegradation study were, for removal efficiency(%), $BOD_5$ 98.4%, $COD_{Mn}$ 92.9%, SS 97.5%, T-N 91.3%, T-P 82.3%, respectively, which were relatively higher than other processes. From this study, HBR-II process would be well applied to the biological treatment of agricultural and industrial complex wastewater.

A Study on the Development of Software Supporting the Superstructural Design of Offshore Plant (해양플랜트 상부구조설계 지원 소프트웨어 개발에 대한 연구)

  • Kim, Hyun-Cheol;Kook, Sung-Keun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.11
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    • pp.19-27
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    • 2020
  • On an offshore plant topside, various types of offshore facilities for processing energy resources, such as oil and gas, and equipment and outfitting for connecting these facilities are installed in a limited space. An offshore plant superstructure is composed of numerous supporting rack structures and reinforcements for securing and supporting offshore installations and the related equipment. This paper describes the development of design support software to support this superstructure design efficiently. The developed design support software, which was based on AVEVA Marine's PML(Programmable Macro Language), supports the parametric method for superstructure design. A method of batch 3D modeling from 2D drawings for supporting rack structure produced in the basic and detailed design was also developed using AutoLisp. In addition, through the application example of superstructure module design, the design support software introduced in this paper can be expected to reduce the design time by more than 90% compared to the use of only basic functions of AVEVA PDMS.