• 제목/요약/키워드: barrier coating

검색결과 356건 처리시간 0.024초

액체로켓 엔진 연소기의 열차폐 코팅 및 막냉각 조건에 따른 냉각 성능 변화 해석 (Effect of Thermal Barrier Coating and Film Cooling Condition on the Cooling Performance of Liquid-propellant Rocket Engine Combustor)

  • 조미옥;김성구;최환석
    • 한국추진공학회지
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    • 제18권2호
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    • pp.52-59
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    • 2014
  • 액체로켓 엔진 연소기에 대한 연소/냉각 성능 통합 해석 및 연소 시험 결과와의 비교를 통하여 내열 세라믹 열차폐 코팅 조건에 따른 냉각 성능 변화 경향을 고찰하였다. 연소기 헤드부 근처에서의 막냉각 적용 여부 및 막냉각 유량에 따른 냉각수 온도 및 열차폐 코팅 표면 온도 변화 경향 또한 확인하였다. 본 연구를 통하여 재생냉각 방식 로켓 엔진 연소기의 냉각 기구 설계 시 고려 사항이 검토되었으며, 향후 지속적인 해석 도구 검증이 수행될 예정이다.

NiCoCrAlY 및 NiAl bond coat를 사용한 Thermal Barrier Coating의 고온안정성에 미치는 Pt의 영향 (Effect of Pt on the High Temperature Stability of NiCoCrAlY or NiAl Bond Coat in the Thermal Barrier Coating System)

  • 구성모;김길무
    • 한국재료학회지
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    • 제15권6호
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    • pp.375-381
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    • 2005
  • High temperature oxidation behavior of thermal barrier coating (TBC) system (IN738 substrate + NiCoCrAlY or NiAl bond coat with or without Pt + yttria stabilized zirconia) prepared by air plasma spray (APS) process has been studied in order to understand the effect of Pt addition to bond coat on the stability of TBC system. Specimens were oxidized in thermal cycling and isothermal oxidation test at $1100^{\circ}C$. The Pt addition in TBC system with NiCoCrAlY bond coat showed a longer life time compared to that without addition of Pt. Pt addition to TBC system is believed to help the formation of more stable thermally grown oxide, $Al_2O_3$, at the TBC/bond coat interface, leading to a longer lifetime of TBC system.

2차유로 및 열차폐 코팅을 고려한 고압터빈의 열유동 복합해석 (Conjugate Heat Transfer Analysis of High Pressure Turbine with Secondary Flow Path and Thermal Barrier Coating)

  • 강영석;이동호;차봉준
    • 한국유체기계학회 논문집
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    • 제18권6호
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    • pp.37-44
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    • 2015
  • Conjugate heat analysis on a high pressure turbine stage including secondary flow paths has been carried out. The secondary flow paths were designed to be located in front of the nozzle and between the nozzle and rotor domains. Thermal boundary conditions such as empirical based temperature or heat transfer coefficient were specified at nozzle and rotor solid domains. To create heat transfer interface between the nozzle solid domain and the rotor fluid domain, frozen rotor with automatic pitch control was used assuming that there is little temperature variation along the circumferential direction at the nozzle solid and rotor fluid domain interface. The simulation results showed that secondary flow injected from the secondary flow path not only prevents main flow from penetrating into the secondary flow path, but also effectively cools down the nozzle and rotor surfaces. Also thermal barrier coating with different thickness was numerically implemented on the nozzle surface. The thermal barrier coating further reduces temperature gradient over the entire nozzle surface as well as the overall temperature level.

접착층의 두께가 용사 열차폐 코팅의 열응력에 미치는 영향 (Effects of the Thickness of Bond Coating on the Thermal Stress of TBC)

  • 김형남;최성남;장기상
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 춘계학술발표대회 개요집
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    • pp.228-231
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    • 2000
  • Based on the principle of complementary energy an analytical method is developed for determining thermal stress distribution in an thermal barrier coating. This method gives the stress distributions which satisfy the stress-free boundary conditions at the edge. Numerical examples are given in order to verify the method and to investigate the thickness effects of the ZrO$_2$-8wt%Y$_2$O$_3$ top coat on the integrity of thermal barrier coating consisted of IN738LC substrate and MCrAlY bond coat.

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High Temperature Oxidation Behavior of Plasma Sprayed $ZrO_2$ Having Functionally Gradient Thermal Barrier Coating

  • Park, Cha-Hwan;Lee, Won-Jae;Cho, Kyung-Mox;Park, Ik-Min
    • Corrosion Science and Technology
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    • 제2권3호
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    • pp.155-160
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    • 2003
  • Plasma spraying technique was used to fabricate functionally graded coating (FGC) of NiCrAIY/YSZ 8wt%$Y_2O_3-ZrO_2$ on a Co-base superalloy (HAYNES 188) substrate. Six layers were coated on the substrate for building up compositionally graded architecture. Conventional thermal barrier coating (TBC) of NiCrAIY/SZ with sharp interface was also fabricated. As-coated FGC and TBC samples were exposed at the temperature of $1100^{\circ}C$ for 10, 50, 100 hours in air. Microstructural change of thermally exposed samples was examined. Pores and microcracks were formed in YSZ layer due to evolution of thermal internal stress at high temperature. The amount of pores and microcracks in YSZ layer were increased with increasing exposure time at high temperature. High temperature oxidation of coatings occurred mainly at the NiCrAIY/YSZ interface. In comparison with the case of TBC. the increased area of the NiCrAIY/YSZ interface in FGC is likely to attribute to forming the higher amount of oxides.

PDMS 블레이드 코팅법을 이용한 종이-기반 바이오센서칩 제작 (Fabrication of Paper-based Biosensor Chip Using Polydimethylsiloxane Blade Coating Method)

  • 정헌호;박차미
    • Korean Chemical Engineering Research
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    • 제59권1호
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    • pp.100-105
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    • 2021
  • 본 연구는 적은 비용으로 분석 장치 없이 질병 진단 및 경과를 모니터링할 수 있는 종이-기반 분석 장치(paper-based analytical device, PAD)를 제작하기 위해 polydimethylsiloxane (PDMS) 블레이드 코팅 방법을 제안하였다. PAD 디자인은 레이저 커팅 기술로 쉽게 몰드에 적용할 수 있으며, 제작된 몰드로 블레이드 코팅을 수행하여 완전한 소수성 장벽 형성에 필요한 조건을 확립하였다. 코팅 조건인 잉크의 두께와 종이와의 접촉시간에 따라 PDMS 소수성 장벽의 구조와 친수성 채널의 크기 변화를 분석하여 안정적으로 소수성 장벽을 형성할 수 있는 조건을 최적화하였다. 최적화된 방법을 바탕으로 PAD를 제작하여 특별한 분석기기 없이 단백질, 당, 메탈이온을 검출하여 바이오센서에 응용가능함을 증명하였다.

플라즈마 용사 열차폐 코팅의 열화 평가 (Evaluation of Degradation of Isothermally Aged Plasma-Sprayed Thermal Barrier Coating)

  • 구재민;석창성;강민성;김대진;이동훈;김문영
    • 대한기계학회논문집A
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    • 제34권4호
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    • pp.475-480
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    • 2010
  • 가스터빈 블레이드는 터빈 가동 시 발생하는 고온화염으로부터 블레이드를 보호하고, 구조물의 표면 온도를 안전한 수준으로 낮추기 위하여 블레이드 표면에 열차폐 코팅(TBC; Thermal barrier coating)을 하여 사용하고 있다. 본 논문에서는 가스터빈 1단 블레이드에 적용되는 코팅 방식을 이용하여 코인형 시험편을 제작하였고 열화 온도 및 유지 시간의 변화에 따른 코팅 계면 산화물의 성장 거동을 분석하였다. 코팅 단면에 대하여 코팅 계면 산화물의 두께와 마이크로 비커스 경도를 측정하여 열화 특성을 평가 하였다. 또한 성분분석을 통하여 미세조직의 변화를 관찰함으로써 열차폐 코팅의 열적 열화특성을 평가하였다.

Evaluation of Corrosion Resistance Properties of Hexagonal Boron Nitride Based Polymer Composite Coatings for Carbon Steel in a Saline Environment

  • Alabdullah, Fadhel T.;Ali, C.;Mishra, Brajendra
    • Corrosion Science and Technology
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    • 제21권1호
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    • pp.41-52
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    • 2022
  • Herein, we report polyvinyl butyral composites coatings containing various loadings of 72-h bath sonicated hexagonal boron nitride particles (5 ㎛) to enhance barrier properties of coatings. Barrier properties of coatings were determined in 3.5 wt% NaCl after different time periods of immersion via electrochemical techniques such as open circuit potential, electrochemical impedance spectroscopy, and potentiodynamic polarization test. Coatings containing sonicated hexagonal boron particles exhibited improved corrosion resistance for longer periods of immersion compared to neat coating. We also discussed effects of hexagonal boron nitride on healing properties of polyvinyl butyral. Coatings containing 1.0 wt% loading of sonicated hexagonal boron nitride showed improved long-term barrier properties than coatings with other compositions. The presence of hexagonal boron nitride also affected the healing properties of polyvinyl butyral coatings besides their barrier properties. Such improved barrier properties of composites coatings were attributed to the high aspect ratio, plate-like shape, and electrically insulated nature of the filler.

Optimal Barrier Coating Processes to maximize the Alignment of Layers on Plastic Substrates

  • Lee, Woo-Jae;Hong, Mun-Pyo;Seo, Jong-Hyun;Rho, Soo-Guy;Hong, Wang-Su;Jeon, Hyung-Il;Kim, Sang-Il;Chung, Kyu-Ha
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2005년도 International Meeting on Information Displayvol.II
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    • pp.988-990
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    • 2005
  • A 5.0-inch plastic TFT-LCD with the resolution of $400{\times}3{\times}300$ lines (120ppi) was developed. The device is a transmissive type with the transparent PES plastic substrates. The PES films with one side barrier coating were used for the device. In order to produce the high resolution display device, the alignments between all the layers for the TFT and CF are essential. The fundamental shrinkage effect and the thermal expansion behavior of the plastic substrates with and without the barrier coatings were studied. The proper annealing processes followed by immediate second bar-rier coating processes provide the optimal alignment between all the layers of the TFT and CF..

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Characterization of Silica/EVOH Hybrid Coating Materials Prepared by Sol-Gel Method

  • Kim, Seong-Woo
    • 한국응용과학기술학회지
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    • 제26권3호
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    • pp.288-296
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    • 2009
  • In this study, the silica-based hybrid material with high barrier property was prepared by incorporating ethylene-vinyl alcohol (EVOH) copolymer, which has been utilized as packaging materials due to its superior gas permeation resistance, during sol-gel process. In preparation of this EVOH/$SiO_2$ hybrid coating materials, the (3-glycidoxy-propyl)-trimethoxysilane (GPTMS) as a silane coupling agent was employed to promote interfacial adhesion between organic and inorganic phases. As confirmed from FT-IR analysis, the physical interaction between two phases was improved due to the increased hydrogen bonding, resulting in homogeneous microstructure with dispersion of nano-sized silica particles. However, depending on the range of content of added silane coupling agent (GPTMS), micro-phase separated microstructure in the hybrid could be observed due to insufficient interfacial attraction or possibility of polymerization reaction of epoxide ring in GPTMS. The oxygen barrier property of the mono-layer coated BOPP (biaxially oriented polypropylene) film was examined for the hybrids containing various GPTMS contents. Consequently, it is revealed that GPTMS should be used in an optimum level of content to produce the high barrier EVOH/$SiO_2$ hybrid material with an improved optical transparency and homogeneous phase morphology.