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An optimal design of the Kopp Ball Variator continuously variable transmission (Kopp Ball Variator 무단변속기의 최적설계)

  • 임경호;김두만
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.38-46
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    • 1992
  • An optimal design technique for minimum power loss in Kopp Ball Variator Continuously Variable Transmission is developed. Kinematic analysis of traction drive contact is performed to find spin for Kopp Ball Variator, and traction force and torque are calculated from mathem atical model of traction drive contact. The objective function for optimal design is total power loss including contact loss and bearing losses. The design contraints are derived from energy balance for input and output power. The formulated optimal design problem is implemented to a non-linear programming algorithm to find minimum power loss. The performance of optimal ly designed Kopp Ball Variator shows that efficiency is increased about 5-10% compare to a commercial unit.

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A Study on the Static and Dynamic Equivalent Load of the Ball Bearings (볼 베어링의 등가하중에 관한 연구)

  • 이재선;한동철
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.157-162
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    • 2000
  • The ball bearings are the widely-used machine elements in many machineries. They support not only the radial and the axial force but also the moment in many cases. To simply determine the limit load which can be maintained on an ball bearing or survived in wanted life, the combined the radial and axial force with the moment is converted to the equivalent radial or axial load. However, it is not easy to calculate the equivalent load on the ball bearings. So the simplified equations to evaluate the dynamic and static equivalent load considering the axial force and moment are proposed in this analysis. And the modified equation for the static equivalent radial load with the moment and the axial load is proposed. It is desired that these equations are effectively refered in designing the machineries where the ball bearings are installed.

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Life Analysis of Ball Bearings by Accelerated Life Test (가속수명시험을 이용한 볼 베어링 수명분석)

  • 김형의;이윤표;유영철
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.335-342
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    • 2004
  • The failures such as flaking, wear, crack and seizing caused by the high contact pressure accompanied with sliding motion between inner or outer ring and ball are potential failures of ball bearing. In this research, we have qualitatively selected the efficient test items through the analysis of the life and potential failures of ball bearing. The bearing's failures are related closely to the whole system in using the bearing. So, the bearing itself requires an estimation of life in order to opreate the system safely. We have tested ten ball bearings. Our research has applied both radial and axial direction force of maximum torque conditions simultaneously for the accelerated life testing. The result is established by employing the weibull plot and compared the predicted life of ball bearing to the experimental result.

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Biaxial Fracture Behavior of Alumina Ceramics ; Thickness Effect on Ball-on-3-ball Test (시편 두께에 따른 알루미나 세라믹스의 이축 파괴 거동)

  • 이홍림;박성은;이중현
    • Journal of the Korean Ceramic Society
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    • v.36 no.7
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    • pp.711-717
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    • 1999
  • Biaxial fracture behavior of alumina specimens with the diameter of 20mm and four kinds of thickness of 1.9, 2.3, 2.6 and 2.8mm was studied by the ball-on-3-ball test and the fracture results were analyzed by he analysis of variance (ANOCA), The strength measured with the down speed prescribed in ASTM showed that the measured strength was not dependent on the thickness of the specimens. Equivalent radius and crack-braching number were observed to increase lineraly with the thickness of the specimens. The jog direction was observed to study the effect of grinding direction on surface flaws. It is though that the surface finishing with #600 grit diamond wheel did not affect the surface flaws of the specimens.

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Cutting Characteristics of Ball-end Mill with Different Helix Angle (볼 엔드밀 헬릭스 각에 따른 절삭 특성)

  • Cho, Chul Yong;Ryu, Shi Hyoung
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.395-401
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    • 2014
  • Development of five axis tool grinding machine and CAD/CAM systems increase tool design flexibility. In this research, investigated are cutting characteristics of ball-end mill with different helix angle. Special WC ball-end mills with $0^{\circ}$, $10^{\circ}$, $20^{\circ}$, $30^{\circ}$ helix angles are designed and used in various cutting tests. Machining performance according to helix angle variation is evaluated from cutting forces, surface roughness, tool wear, produced chip shape, and vibration characteristics. The ball-end mill with $10^{\circ}$ helix angle shows the best cutting performance due to appropriate chip load distribution and smooth chip flow. This research can be used for cutting edge geometry optimization and novel design of ball-end mill.

Development of the Copper Core Balls Electroplated with the Solder of Sn-Ag-Cu

  • Imae, Shinya;Sugitani, Yuji;Nishida, Motonori;kajita, Osamu;Takeuchi, Takao
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1207-1208
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    • 2006
  • We developed the copper core ball electroplated with Sn-Ag-Cu of the eutectic composition which used mostly as Pb free solder ball with high reliability. In order to search for the practicality of this developed copper core ball, the evaluation was executed by measuring the initial joint strength of the sample mounted on the substrate and reflowed and by measuring the joint strength of the sample after the high temperature leaving test and the constant temperature and the humidity leaving test. This evaluation was compered with those of the usual other copper core balls electroplated with (Sn,Sn-Ag,Sn-Cu,Sn-Bi) and the Sn-Ag-Cu solder ball.

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Characteristics of Nanostructured $WO_3-CuO$ Powder Mixture Produced by Ball Milling

  • Azimi, Hossein;Ahmadi, Eltefat;Hadavi, S.M.Mehdi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1298-1299
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    • 2006
  • In the present work, the influence of the ball-milling time, milling atmosphere and weight ratio of ball to powder on characteristics of $WO_3-CuO$ was studied. Results show that, the grain sizes of the $WO_3$ and CuO in the ball-milled powder mixture were significantly decreased with increasing the milling time. Those of each oxide ball-milled in Argon and Hexane atmosphere for 30 and 20 hour were about 98 and 84 nm, respectively. After milling of 20 hour in Hexane as PCA, the powder had a homogeneously mixed structure and the average size of $WO_3-CuO$ powders was determined to about 230nm.

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Development of Fast Moving Ball Actuator Mode for Novel Electronic-Paper Displays

  • Park, Hyo-Joo;Choi, Hong;Lee, Dong-Hyuck;Kim, Dong-Woo;Bae, Byung-Sung;Kim, We-Yong;Kim, Byung-Uk;Hong, Mun-Pyo
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.935-936
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    • 2009
  • In this paper, we describe the basic operating mechanism of our novel reflective display, Fast Moving Ball Actuator (FMBA) mode[1], using micro-sized metal coated polymer ball in fluid medium. Metal surface of the ball can be charged up by contact electrode and their locations can be controlled by applied field to obtain optically on and off state. In the medium with high viscosity, the response speed of the moving ball might be reached into their terminal velocity and changed in proportion to the frequency of applied voltage on the electrodes.

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A Study on the Efficiency of Ball Screws with Deduction of the Friction Coefficient (볼나사 마찰계수 추정을 통한 불나사 효율에 관한 연구)

  • Kim, In-Joong;Park, Cheol-Woo;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3822-3827
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    • 1996
  • In this study, the ways of calculating the efficiency of ball screws are presented to fix the design variables effectively. To calculate the efficiency of ball screws, the frection coefficient is needed to be deduced. Therefore it is deduced measuring the preload torque of double nut ball screws of which the preload can be varied by springs. The efficieny of ball screws and the mazimum efficiency condition are calculated with the deduced friction coefficient. In addition, the characteristic of friction and lubrication is considered.

Biaxial Fracture Behavior of Alumina Ceramics : Indentation Effect on Ball-on-3-ball Test (압입에 따른 알루미나 세라믹스의 이축 파괴 거동)

  • 정성민;박성은;이홍림
    • Journal of the Korean Ceramic Society
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    • v.37 no.7
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    • pp.713-720
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    • 2000
  • The biaxial fracture behavior of alumina ceramics was studied using ball-on-3-ball test. The polished surfaces of alumina specimens were indented at 0mm, 1mm, 2mm, 3mm apart from the center of the specimen along path A, passing between the two supporting balls from the center of the specimen, and along path B, passing above the three supporting balls from the center of the specimen. The fracture strength of the indented specimens was measured using the ball-on-3-ball test, a kind of biaxial strength test. The fracture strength increased with increasing the distance from the center to indented position. The fracture strength of the specimen indented along path B was higher than that of the specimens indented along path A. It was presented that the fracture caused by tangential stress rather than radial stress when the indented positions are 1mm and 2mm from the center of the specimen. This phenomenon was in good agreement with FEM analysis.

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