• 제목/요약/키워드: automation equipment

검색결과 513건 처리시간 0.024초

Development and Verification of PZT Actuating Micro Tensile Tester for Optically Functional Materials

  • Kim Seung-Soo;Lee Hye-Jin;Lee Hyoung-Wook;Lee Nak-Kyu;Han Chang-Soo;Hwang Jai-Hyuk
    • International Journal of Control, Automation, and Systems
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    • 제3권3호
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    • pp.477-485
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    • 2005
  • This paper is concerned with the development of a micro tensile testing machine for optically functional materials such as single or poly crystalline silicon and nickel film. This micro tensile tester has been developed for testing various types of materials and dimensions. PZT type actuation is utilized for precise displacement control. The specifications of the PZT actuated micro tensile testers developed are as follows: the volumetric size of the tester is desktop type of 710mm' 200mm' 270mm; the maximum load capacity and the load resolution in this system are IKgf and 0.0152mgf respectively and; the full stroke and the stoke resolution of the PZT actuator are $1000{\mu}m$ and 10nm respectively. Special automatic specimen installing and setting equipment is applied in order to prevent unexpected deformation and misalignment of specimens during handling of specimens for testing. Nonlinearity of the PZT actuator is compensated to linear control input by an inverse compensation method that is proposed in this paper. The strain data is obtained by ISDG method that uses the laser interference phenomenon. To test the reliance of this micro tensile testing machine, a $200{\mu}m$ thickness nickel thin film and SCS (Single Crystalline Silicon) material that is made with the MEMS fabrication process are used.

Process fault diagnostics using the integrated graph model

  • Yoon, Yeo-Hong;Nam, Dong-Soo;Jeong, Chang-Wook;Yoon, En-Sup
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국제학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.1705-1711
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    • 1991
  • On-line fault detection and diagnosis has an increasing interest in a chemical process industry, especially for a process control and automation. The chemical process needs an intelligent operation-aided workstation which can do such tasks as process monitoring, fault detection, fault diagnosis and action guidance in semiautomatic mode. These tasks can increase the performance of a process operation and give merits in economics, safety and reliability. Aiming these tasks, series of researches have been done in our lab. Main results from these researches are building appropriate knowledge representation models and a diagnosis mechanism for fault detection and diagnosis in a chemical process. The knowledge representation schemes developed in our previous research, the symptom tree model and the fault-consequence digraph, showed the effectiveness and the usefulness in a real-time application, of the process diagnosis, especially in large and complex plants. However in our previous approach, the diagnosis speed is its demerit in spite of its merits of high resolution, mainly due to using two knowledge models complementarily. In our current study, new knowledge representation scheme is developed which integrates the previous two knowledge models, the symptom tree and the fault-consequence digraph, into one. This new model is constructed using a material balance, energy balance, momentum balance and equipment constraints. Controller related constraints are included in this new model, which possesses merits of the two previous models. This new integrated model will be tested and verified by the real-time application in a BTX process or a crude unit process. The reliability and flexibility will be greatly enhanced compared to the previous model in spite of the low diagnosis speed. Nexpert Object for the expert system shell and SUN4 workstation for the hardware platform are used. TCP/IP for a communication protocol and interfacing to a dynamic simulator, SPEEDUP, for a dynamic data generation are being studied.

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An Analysis on the Labor and Capital Productivity of the Construction Industry

  • Choi, Min Soo;Kim, Moo Han
    • Architectural research
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    • 제7권2호
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    • pp.91-96
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    • 2005
  • The purpose of this study is to clarify the reality of labor and capital productivity in the construction industry through an industry-level approach and to analyze the relationship between labor and capital productivity using a Cobb-Douglas production function. According to the research results, the construction industry has shown a very high capital productivity, while labor productivity has kept up a low level during the 1980s and 1990s. The reason was because of the lack of skillful construction workers and the decrease of capital. Meanwhile, the construction productivity has greatly increased since 2000 when there was no change in wages. This was because of a large inflow of low-wage foreign workers while the amount of value added has dramatically increased due to the liberalized sale price of apartment buildings. According to the analysis by the Cobb-Douglas production function, the elasticity coefficient of V/L to K/L in the construction industry had decreased from 1.1663 in the $1^{st}$ period(1971-1988) to 0.4465 in the $2^{nd}$ period(1989-1997), and to 0.1664 in the $3^{rd}$ period(1998-2003). Such a result means that the allocation of labor has gradually increased while the allocation of capital has decreased. Moreover there was a big increase in allocation of labor after 1998 due to the excessive deterioration of capital. In conclusion, in order to raise the construction productivity and to avoid labor-intensive production methods, investment for capital should be more increased. In particular, new machinery and equipment that can actually substitute human labor in construction sites should be more developed and applied to construction sites.

해상풍력 발전용 타워 제작시 고장력강재의 초층용접에 관한 용접특성 연구 (Study of Welding Toughness Characteristics on the Root-pass Welding Process of High Tensile Steel at Tower Production for Offshore Wind Power Generation)

  • 정성명;김일수;김지선;나현호;이지혜
    • 한국생산제조학회지
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    • 제21권2호
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    • pp.349-353
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    • 2012
  • As the world wind energy market grows rapidly, the productions of wind power generation equipment have recently increased, but manufacturers are not able meet this requirement. Particularly offshore wind energy industry is one of the most popular renewable energy sectors. To generalize welding processes, the welding automation is considered for steel structure manufacturing in offshore wind energy to get high quality and productivity. Welding technology in construction of the wind towers is depended on progress productivity. In addition, the life of wind tower structures should be considered by taking account of the natural weathering and the load it endures. The root passes are typically deposited using Gas Tungsten Arc Welding(GTAW) with a specialized backing gas shield. Not only the validation consists of welders experienced in determining the welding productivity of the baseline welding procedure, but also the standard testing required by the ASME section IX and API1104 codes, toughness testing was performed on the completed field welds. This paper presents the welding characteristics of the root-pass welding of high tensile steel in manufacturing of offshore wind tower. Based on the result from welding experiments, optimal welding conditions were selected after analyzing correlation between welding parameters(peak current, background current and wire feed rate) and back-bead geometry such as back-bead width(mm) and back-bead height performing root-pass welding experiment under various conditions. Furthermore, a response surface approach has been applied to provide an algorithm to predict an optimal welding quality.

금 증착 적외선 반사판의 반사율 및 수명에 미치는 제조공정 변수의 영향 (Influence of Manufacturing Conditions on the Reflectance and Life Time of the Gold Protected IR Mirror)

  • 최용선;이영기;이유기
    • 한국재료학회지
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    • 제28권4호
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    • pp.201-207
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    • 2018
  • Infrared(IR) heating has many advantages, such as energy efficiency, reduced heating time, cleanliness, equipment compactness, high drying rate and easy automation. These features of IR heating provide widely industrial applications, such as surface heat treatment in semiconductor fabrication, thermoforming of polymers, drying and disinfection of food products, heating to metal forging, and drying of wet materials. In this study, the characteristics of a protected gold mirror were examined by spectrophotometer and the lifetime of the coating layers were evaluated by a cross-cutting method and salt spray test. The effects of manufacturing conditions on the protected gold mirror were seen and remedies for these effects were noted in order to improve the properties of the protected gold mirror in the drying process. The reflectance and lifetime of the protected gold mirror was influenced by manufacturing conditions, such as surface roughness and forming conditions of the anti-oxide layer, the adhesion layer, the reflecting layer and the protection layer. The results of this study showed that the protected gold mirror manufactured using a buffing method for pre-treatment resulted in the most effective reflectance. In addition, $Al_2O_3$ coating on an Al substrate as an anti-oxide layer was more effective than the anodizing process in the test of reflectance. Furthermore, the protected gold mirror manufactured by layers forming of various materials resulted in the most effective reflectance and lifetime when coated with $Al_2O_3$ as the anti-oxide layer, coated Cr as the adhesion layer, and coated $MgF_2$ as the protection layer.

전원계통의 접지방식 및 배선방식에 따른 서지보호기의 효과 (REffects of Surge Protective Devices with Respect to Types of System Grounding and Wiring Methods)

  • 이수봉;이복희;길형준
    • 조명전기설비학회논문지
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    • 제18권2호
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    • pp.90-99
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    • 2004
  • 고도 정보화 사회의 발달과 함께 정보통신 설비는 빠른 전송속도를 필요로 하며, 지능형 산업설비와 행정, 금융, 교통시스템과 같은 사회시스템은 집적회로와 초소형 반도체로 구성되므로 원격감시, 조작에 의해 점차적으로 자동화 되어가고 있다. 이와 같은 현대의 초소형 전자회로는 뇌 서지에 의해 흔히 손상을 입을 수 있으며, 뇌 과전압으로부터 전자회로의 보호에 관심이 집중되고 있다. 본 논문은 일반주택에서 뇌 서지로부터 초소형 컴퓨터와 같은 전자기기의 효과적인 보호방법을 제안하기 위하여 전원계통의 접지방식에 따른 서지보호기의 보호효과를 실험적으로 분석하였다. 또한 서지보호기의 효과적인 설치방법을 조사하고 제안하였다. 기존의 설비에 추가적으로 서지보호기를 설치하는 것은 서지보호기까지의 긴 접속선으로 인한 인덕턴스 때문에 높은 잔류전압이 나타난다. 서지보호기의 설치에 있어 두 접속선을 꼬는 방법이 급격하게 상승하는 과도과전압에 매우 효과적이다.

여유시간을 고려한 다수 자동화 야드 크레인의 이적작업 일정계획 (Remarshalling Planning for Multiple Automated Yard Cranes Considering Slack Time)

  • 박영만
    • 한국항해항만학회지
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    • 제41권3호
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    • pp.149-154
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    • 2017
  • 최근 컨테이너 터미널에서는 야드 장비의 자동화 및 환적화물의 증가로 인하여 터미널내의 이적작업이 증가하고 있으며 이에 따라 터미널 운영자들은 효율적인 이적작업 계획을 수립하고자 노력하고 있다. 보통 자동화 컨테이너 터미널에서는 장치장에 다수의 자동화된 야드 크레인을 사용하여 컨테이너를 취급하고 있으며 선적작업의 효율을 높이기 위하여 여유시간대를 이용하여 이적작업을 수행하고 있다. 본 연구는 블록 내에서 다수의 자동화 야드 크레인이 운영되고 있는 경우의 이적작업 계획을 다루고 있으며 혼합정수계획법을 이용하여 주어진 여유 시간을 고려하여 작업효율을 최대화하는 각 크레인 별 최적 이적작업 계획을 수립하는 수리모형을 제시하였다. 또한 컨테이너 터미널 현장에서 쉽게 적용할 수 있도록 빠른 시간 안에 이적작업계획을 수립할 수 있는 작업 할당규칙을 찾기 위하여 다섯 가지 대표적인 할당규칙에 대하여 수치 실험을 통하여 유용성을 분석하였다. 수치 실험 결과 작업할당 규칙 중에서 MR규칙과 MW규칙이 다수 자동화 야드 크레인의 이적작업 할당규칙으로 좋은 성능을 발휘하는 것으로 나타났다.

Delamination and concrete quality assessment of concrete bridge decks using a fully autonomous RABIT platform

  • Gucunski, Nenad;Kee, Seong-Hoon;La, Hung;Basily, Basily;Maher, Ali
    • Structural Monitoring and Maintenance
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    • 제2권1호
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    • pp.19-34
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    • 2015
  • One of the main causes of a limited use of nondestructive evaluation (NDE) technologies in bridge deck assessment is the speed of data collection and analysis. The paper describes development and implementation of the RABIT (Robotics Assisted Bridge Inspection Tool) for data collection using multiple NDE technologies. The system is designed to characterize three most common deterioration types in concrete bridge decks: rebar corrosion, delamination, and concrete degradation. It implements four NDE technologies: electrical resistivity (ER), impact echo (IE), ground-penetrating radar (GPR), and ultrasonic surface waves (USW) method. The technologies are used in a complementary way to enhance the interpretation. In addition, the system utilizes advanced vision to complement traditional visual inspection. Finally, the RABIT collects data at a significantly higher speed than it is done using traditional NDE equipment. The robotic system is complemented by an advanced data interpretation. The associated platform for the enhanced interpretation of condition assessment in concrete bridge decks utilizes data integration, fusion, and deterioration and defect visualization. This paper concentrates on the validation and field implementation of two NDE technologies. The first one is IE used in the delamination detection and characterization, while the second one is the USW method used in the assessment of concrete quality. The validation of performance of the two methods was conducted on a 9 m long and 3.6 m wide fabricated bridge structure with numerous artificial defects embedded in the deck.

스마트 폰을 이용한 지능형 홈 네트워크 시스템 설계 (Intelligent Home Network System Design using Smart Phone)

  • 이태웅;김원중;손철수
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2011년도 춘계학술대회
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    • pp.351-354
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    • 2011
  • 홈 네트워크 시스템은 조명, 가스, 난방 기기 등 가정 내의 다양한 정보기기들을 네트워크로 연결하여 집안 내부에서 제어하고 개인용 컴퓨터, 휴대폰 또는 스마트 폰으로 외부에서도 제어할 수 있도록 한다. 홈 네트워크 시스템을 구성하는 통합 서버와 월패드가 고가이고 네트워크 인프라를 구축하여야 하는 단점이 있다. 또한 서버에 문제가 발생할 경우 집안 내부 기기들의 제어가 불가능하거나 기기들이 오작동을 일으킬 수 있는 위험도 있다. 본 논문에서는 이러한 홈 네트워크 시스템의 단점을 보완하는 스마트 폰을 이용한 지능형 홈 네트워크 시스템을 제안한다. 현재 널리 보급된 스마트 폰은 고사양 입출력 장치로 기존 월패드의 사용자 인터페이스 부분인 디스플레이와 터치스크린을 대처하고, 홈 네트워크의 관리 및 제어기능을 스마트 폰에 집중한 보급형 홈 네트워크 시스템을 제안한다.

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자동차 운전면허 시험을 위한 자동 채점 시스템 구현 (Realization of a Automatic Grading System for Driver's License Test)

  • 김철우;이동학;양재수
    • 한국ITS학회 논문지
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    • 제16권5호
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    • pp.109-120
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    • 2017
  • 자동차 운전면허 시험에서 객관적인 평가가 중요하다. 특히 도로 주행시험은 실제 도로에서 운전능력, 규칙준수, 상황판단능력 등을 종합적으로 시험하는 것이다. 이를 위하여 본 논문에서는 GPS와 센서 데이터 및 기기조작 정보를 활용하여 운전면허 시험의 자동채점시스템을 제안한다. 자동채점 시스템은 차량탑재장치, 채점용단말, 데이터 제어장치, 데이터 저장 및 처리를 위한 서버로 구성되어 있다. 차량탑재장치는 차량에 설치된 센서 데이터를 수집한다. 채점 단말은 차량탑재장치로부터 받은 데이터를 활용하여 기준에 따라 자동채점 한다. 또한 이동 중에 GPS 오차로 인하여 차량이 도로를 벗어나 표현되므로 지도매칭 기법과 경로이탈 및 복귀 알고리즘을 적용하였다. 이 시스템은 기존 시험 채점 방식과 달리 자동 채점이 가능하며, 시험 결과에서 정확한 차량위치 표시와 GPS 음영지역을 벗어났을 때 10초 이내로 경로 복귀를 하였다. 이 시스템은 도로 주행 교육에도 활용될 수 있을 것으로 기대된다.