• Title/Summary/Keyword: automatic guided vehicle (AGV)

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A Study on the Economic Justification of a Material Handling System using AHP (AHP기버을 이요한 물류시스템의 경제성평가에 관한 연구)

  • 장원호;함효준;이광수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.35
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    • pp.139-155
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    • 1995
  • This study is concerned with the economic analysis of implementing a material handling system using automated guided vehicle(AGV)s in order to improve the productivity of the production process of chinawares. Analytic hierarchy process(AHP) method for selecting the facilities of material handling systems is presented. Subsequently, as an example, a chinaware production line is analyzed for the economic analysis. The result shows that seven manpowers can be reduced. However the introduction of the new material handling system is turn out to be undesirable due to high initial cost of AGV system, Nevertheless, in the long term, automatic material handling system such as AGV system are expected to play major roles in the modern manufacturing area.

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Implementation of Pattern Recognition Algorithm Using Line Scan Camera for Recognition of Path and Location of AGV (무인운반차(AGV)의 주행경로 및 위치인식을 위한 라인스캔카메라를 이용한 패턴인식 알고리즘 구현)

  • Kim, Soo Hyun;Lee, Hyung Gyu
    • Journal of Korea Society of Industrial Information Systems
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    • v.23 no.1
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    • pp.13-21
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    • 2018
  • AGVS (Automated Guided Vehicle System) is a core technology of logistics automation which automatically moves specific objects or goods within a certain work space. Conventional AGVS generally requires the in-door localization system and each AGV equips expensive sensors such as laser, magnetic, inertial sensors for the route recognition and automatic navigation. thus the high installation cost is inevitable and there are many restrictions on route(path) modification or expansion. To address this issue, in this paper, we propose a cost-effective and scalable AGV based on a light-weight pattern recognition technique. The proposed pattern recognition technology not only enables autonomous driving by recognizing the route(path), but also provides a technique for figuring out the loc ation of AGV itself by recognizing the simple patterns(bar-code like) installed on the route. This significantly reduces the cost of implementing AGVS as well as benefiting from route modification and expansion. In order to verify the effectiveness of the proposed technique, we first implement a pattern recognition algorithm on a light-weight MCU(Micro Control Unit), and then verify the results by implementing an MCU_controlled AGV prototype.

A Study on the Design and Real-Time Operation of an Automatic Material Handling System (자동물류취급 시스템의 설계 및 실시간 운용에 관한 연구)

  • 김종원;우중원
    • Journal of the KSME
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    • v.34 no.2
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    • pp.101-111
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    • 1994
  • 이 글에서는 무인운반차(AGV: Automated Guided Vehicle), 자동창고 (AS/RS: Automated Storage/Retrieval System), 콘베이어시스템, 바코드시스템 등의 자동물류취급시스템을 응용하여 극단적인 다품종 소량생산체제의 납기단축효과와 가동효율을 어떻게 향상시킬 수 있는지를 저 자들이 직접주도하여 설계 . 설치 . 가동중인 사례를 통하여 실증적으로 밝혀보고자 한다.

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Implementation of an intelligent vision system for an adaptive path-planning of industrial AGV system (산업용 AGV 시스템의 적응적 경로설정을 위한 지능형 시각 시스템의 구현)

  • Ko, Jung-Hwan
    • 전자공학회논문지 IE
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    • v.46 no.1
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    • pp.23-30
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    • 2009
  • In this paper, the intelligent vision system for an effective and intelligent path-planning of an industrial AGV system based on stereo camera system is proposed. The depth information and disparity map are detected in the inputting images of a parallel stereo camera. The distance between the industrial AGV system and the obstacle detected and the 2D Path coordinates obtained from the location coordinates, and then the relative distance between the obstacle and the other objects obtained from them. The industrial AGV system move automatically by effective and intelligent path-planning using the obtained 2D path coordinates. From some experiments on AGV system driving with the stereo images, it is analyzed that error ratio between the calculated and measured values of the distance between the objects is found to be very low value of 2.5% on average, respectably.

Design and Implementation of the Dual Motor Drive AGV Controller Using CPLD (CPLD를 이용한 이륜 속도차방식 AGV 제어기 설계 및 구현)

  • 진중호;백한석;한석붕
    • Proceedings of the Korea Institute of Convergence Signal Processing
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    • 2000.12a
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    • pp.209-212
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    • 2000
  • This paper describes the design and implementation of a hard- wired AGV controller using CPLD(Complex Programmable Logic Device). The proposed controller manages a guidance equipment, motor and I/O sequence controller for a self-control traveling. Compared with a conventional $\mu$-processor, the CPLD controller using a hard-wired control method can reduce a difficult programming process. Also, the total costs of production are reduced, such as development time, product's size and difficulty because memory, combinational logic and sequential logics are implemented by CPLD. The Controller designed using behavioral description method with VHDL and was synthesized by MAX+Plus II of the ALTERA co. We implemented controller using EPF10K10LC84-4 device.

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A Study of the Obstacle Detection System Using Virtual Bumper(1) (Virtual Bumper를 이용한 장애물감지에 관한 연구(I))

  • 최성락;김선호;박경택;유득신
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1999.10a
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    • pp.315-320
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    • 1999
  • Obstacle Detection System(ODS) is a essential system for automated vehicle, such as AGV(Automatic Guided Vehicle), mobile robot. Automated vehicle must have a capability to detect and to avoid obstacles to guarantee a safe driving condition. To implement obstacle detection system, virtual bumper concept adapted. Like real bumper in a car, such as in the truck, it protects vehicle from collision using laser distance sensor. When an obstacle(such as other vehicle, building, etc) intrudes this virtual bumper area, a virtual force is calculated and produces necessary strategy to be able to avoid collision. In this paper, simplified virtual bumper concept is presented, and various problems when happens to implement are discussed.

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Multiobjective Genetic Algorithm for Scheduling Problems in Manufacturing Systems

  • Gen, Mitsuo;Lin, Lin
    • Industrial Engineering and Management Systems
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    • v.11 no.4
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    • pp.310-330
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    • 2012
  • Scheduling is an important tool for a manufacturing system, where it can have a major impact on the productivity of a production process. In manufacturing systems, the purpose of scheduling is to minimize the production time and costs, by assigning a production facility when to make, with which staff, and on which equipment. Production scheduling aims to maximize the efficiency of the operation and reduce the costs. In order to find an optimal solution to manufacturing scheduling problems, it attempts to solve complex combinatorial optimization problems. Unfortunately, most of them fall into the class of NP-hard combinatorial problems. Genetic algorithm (GA) is one of the generic population-based metaheuristic optimization algorithms and the best one for finding a satisfactory solution in an acceptable time for the NP-hard scheduling problems. GA is the most popular type of evolutionary algorithm. In this survey paper, we address firstly multiobjective hybrid GA combined with adaptive fuzzy logic controller which gives fitness assignment mechanism and performance measures for solving multiple objective optimization problems, and four crucial issues in the manufacturing scheduling including a mathematical model, GA-based solution method and case study in flexible job-shop scheduling problem (fJSP), automatic guided vehicle (AGV) dispatching models in flexible manufacturing system (FMS) combined with priority-based GA, recent advanced planning and scheduling (APS) models and integrated systems for manufacturing.

Design and Application of AMR Using SLAM and ROS (SLAM과 ROS를 활용한 AMR 설계 및 응용)

  • Cho, Su-Je;Choi, Seoung-Yeol;An, Jae-Yong;Hong, Sung-Su;Choi, Hong-Yong
    • Annual Conference of KIPS
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    • 2021.11a
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    • pp.1372-1375
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    • 2021
  • 최근 산업 현장에서 많은 안전사고가 일어나고 있고, 현장 노동력의 부족으로 무인 로봇 시스템들을 도입하는 등 다양한 변화를 맞이하고 있다. 이에 차세대 자동화 시스템은 보다 유연하고 지능적이어야 한다. AGV(Automatic Guided Vehicle)의 경우 실시간으로 변하는 현장에 대응하기 어렵고, 새로운 어플리케이션에 대한 제품개발의 어려움이 따른다. 이에 대한 대안으로 AGV 인식 스택을 재구축하여 인간과 동일한 공간인식 능력을 갖춘 AMR(Autonomous Mobile Robot)이 대두되고 있다. 본 연구에서는 SLAM과 ROS를 이용하여 AMR의 기능을 구축하였다. YD Lidar 센서와 SLAM을 이용하여 주변 환경을 지도화 하여 로봇의 현재 위치를 파악할 수 있도록 제작하였고, 직접 지도상의 최적 경로를 파악하여 주변 장애물을 회피하며 주행할 수 있음을 확인하였다. DC 모터의 응답 특성에 따라 주행 속도, 조향각 등을 제어할 수 있도록 구현하였다.

Optimal Material Flow of AGV based Production Lines (자동안내운반기로 된 생산라인의 최적 물류흐름)

  • 장석화
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.12 no.19
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    • pp.73-78
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    • 1989
  • This paper concerns the production model that the Automatic Guided Vehicles(AGVs) is used as transporters in assembly line. The model suggests that assembly parts may inter the beginning of the line in multiple units instead entering one unit at a time. Costs are occured in proportion to the number of vehicle on the line and job flow time. Here, the objective of this model is to determine the number of vehicle to minimize the total cost for M products production. Theoretical results are proved which lead to the development of algorithm for solution search. The solution search procedure is illustrated by a numerical example.

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Routing and Collision Avoidance of Linear Motor based Transfer Systems using Online Dynamic Programming

  • Kim, Jeong-Tae;Cho, Hyun-Cheol;Lee, Kwon-Soon
    • Journal of Navigation and Port Research
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    • v.30 no.9
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    • pp.773-777
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    • 2006
  • Significant increase of container flows in the marine terminals requires more efficient port equipments such as logistic and transfer systems. This paper presents collision avoidance and routing approach based on dynamic programming (DP) algorithm for a linear motor based shuttle car which is considered as a new transfer system in the port terminals. Most of routing problems are focused on automatic guided vehicle (AGV) systems, but its solutions are hardly utilized for LM based shuttle cars since both are mechanically different. Our proposed DP is implemented for real-time searching of an optimal path for each shuttle car in the Agile port terminal located at California in USA.