• Journal of Korea Multimedia Society
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• v.20 no.2
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• pp.134-143
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• 2017

Machine fault diagnosis recovers all the studies that aim to detect automatically faults or damages on machines. Generally, it is very difficult to diagnose a machine fault by conventional methods based on mathematical models because of the complexity of the real world systems and the obvious existence of nonlinear factors. This study develops an automatic machine fault diagnosis system that uses pattern recognition techniques such as principal component analysis (PCA) and artificial neural networks (ANN). The sounds emitted by the operating machine, a drill in this case, are obtained and analyzed for the different operating conditions. The specific machine conditions considered in this research are the undamaged drill and the defected drill with wear. Principal component analysis is first used to reduce the dimensionality of the original sound data. The first principal components are then used as the inputs of a neural network based classifier to separate normal and defected drill sound data. The results show that the proposed PCA-ANN method can be used for the sounds based automated diagnosis system.

• Proceedings of the Korean Institute of Intelligent Systems Conference
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• 1998.06a
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• pp.203-207
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• 1998

In this paper, it is shown how Fuzzy Pattern Matching can be applied to diagnosis of the most common faults of Rotating Machinery. The whole diagnosis process has been divided in three steps : Fault Detection, Fault Isolation and Fault Identification, whose possible results are described by linguistic patterns. Diagnosis will consist in obtaining a set of matching indexes that indexes that express the compatibility of the fuzzified features extracted from the measured vibration signals, with the knowledge contained in the corresponding patterns.

• Journal of the Korea Safety Management & Science
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• v.3 no.3
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• pp.1-9
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• 2001

To keep an enterprise's competitiveness on the condition of the automatic manufacturing system such as FA, FMS and CIM, all the maintenance problems should be considered seriously In not only in production and maintenance but also in related industrial safety. As we analyze in the surveys the maintenance management of domestic enterprises and the causes of Industrial accident, there will be necessity of drawing up countermeasures for preventing industrial accidents and for ensuring expertise maintenance technologies. Based on these analyses, the safety information system, maintenance management information system, and the machinery condition diagnosis technique are studied by using of the knowledge-based system under the real-time computer-operating environment and using fuzzy linguistic variable. This computer system based knowledge-based diagnosis can easily provide not only the knowledge of expert system about deterioration phenomenon of industrial robots, but also the knowledge of relating safety and facility all the time. Therefore, it is expected to improve the efficiency of business processes in the production and safety when we use this system.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.5
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• pp.110-123
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• 1994

The development of automatic production systems have required inteligent diagnostic and monitoring function to repair system failure and reduce production loss by the failure. In order to perform accurate functions of intelligent system, inferencing about total system failure and fault analysis due to each mechanical component failures are required. Also the solution about repair and maintenance can be suggested from these analysis results. As an essential component of mechanical system, a bearing system is investigated to define the failure behavior. The bearing failure is caused by lubricant system failure, metallurgical defficiency, mechanical condition(vibration, overloading, misalignment) and environmental effect. This study described roller bearing fault train due to stress variation and metallurgical defficiency from lubricant failure by using FTA.

• Transactions of the Korean Society of Automotive Engineers
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• v.22 no.4
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• pp.89-97
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• 2014

As the digital control technologies in automotive industry have advanced, electronic control units(ECUs) play a key-role to improve system performance. Transmission control unit(TCU) is a shifting controller for automatic transmission of which major functions are to determine the shift and manage the shifting process considering the various sensor signal on transmission and driver's commands. As with any ECU in vehicle, TCU performs complex algorithms such as shift control, diagnostic and failsafe functions. However, firmware design analysis is hardly possible by the reverse engineering due to code protection. Transmission simulator is a hardware-in-the-loop simulator which enables TCU to work in normal mode by simulating the electrical signal of TCU interface. In this research, diagnosis and failsafe algorithm implemented on commercialized TCU is analyzed by using the transmission simulator that is developed for wheel loader construction vehicle. This paper gives various experimental results on the proportional solenoid current trajectories for different operating modes, error detection criterion and limphome mode gears for all the possible cases of clutch malfunction. The derived results for conventional TCU can be applied to the development of inherent TCU algorithms and the transmission simulator can also be utilized for the test of TCU to be developed.

• 유공압시스템학회:학술대회논문집
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• 2010.06a
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• pp.56-61
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• 2010

Simulator is a development equipment which enables the ECU to operate in normal mode by simulating the interface signal between ECU and mechanical system electrically. Embedded simulator means simulation function is embedded in ECU firmware, hence the electrical signal interface is replaced by the substitution of information at system program level. This paper explains the development of embedded transmission simulator for the verification of TCU firmware function which covers shifting control and on-board diagnosis. The embedded simulation program is executed in TCU processor along with the TCU firmware and it provides TCU firmware with not only the speed information those are appropriate both in driving and shifting conditions, but also the fault detection signals. Experimental results show that the validity of embedded simulator and its usefulness to the TCU firmware development and verification.

• 연구논문집
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• s.27
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• pp.119-126
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• 1997

In this paper, an information management system is developed to systematically maintain facilities which include AS/RS(Automatic Storage & Retrieval System). Stacker Crane, Tool Transport system and Machining Center in FMS pilot plant. It supports various activities such as periodical inspection, maintenance, management of daily operation time, analysis of existing condition and management of information related to facilities.

• 제어로봇시스템학회:학술대회논문집
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• 1992.10a
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• pp.887-891
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• 1992

In this study, it is developed the interactive DNC(Direct Numerical Control) system, in using RS-232C cable and auxiliary computer, through the diagnosis of planning process and information evaluation. this DNC system recognize the Manufacturing planning and control it. This DNC system has a different notation. It can be done by an operator who hasn't knowledge about personnel computer. It is operated with automatic planning and measurement tec. by operator, using part program on the NC(Numerical Control).

• Journal of the Korea Safety Management & Science
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• v.6 no.2
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• pp.231-239
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• 2004

To keep an enterprise's competitiveness on the condition of the automatic manufacturing system such as FA, FMS and CIM, all the maintenance problems should be considered seriously in not only in production and maintenance but also in related industrial productivity. This paper presents the study of equipment reliability improvement for rotary-machine vibration analysis. Based on these analyses, the maintenance management information system, and the machinery condition diagnosis technique are studied by using of the real-time diagnostic. Therefore, it is expected to improve the efficiency of business processes in the production and safety when we use this system.

• The KSFM Journal of Fluid Machinery
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• v.13 no.5
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• pp.54-57
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• 2010

The purpose of this article is to diagnosis all aspects of waste pneumatic transportation system, in order to provide everyone interested in the subject with a optimal design and management of the system. The results of the analyzed inlet boxes were especially designed for customers' convenience and automatically operation, side air intake, ensure good wear. And key of pipelines were showed design standard as degree of an angle. Also, the system is mostly equipped with automatic control and watch conducted inside the waste collection facilities, and it will cut down excessive manpower and be able to be managed by least trained personnel.