• Title/Summary/Keyword: austenitic alloy

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Effect of dissimilar metal SENB specimen width and crack length on stress intensity factor

  • Murthy, A. Ramachandra;Muthu Kumaran, M.;Saravanan, M.;Gandhi, P.
    • Nuclear Engineering and Technology
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    • v.52 no.7
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    • pp.1579-1586
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    • 2020
  • Dissimilar metal joints (DMJs) are more common in the application of piping system of many industries. A 2- D and 3-D finite element analysis (FEA) is carried out on dissimilar metal Single Edged Notch Bending (DMSENB) specimens fabricated from ferritic steel, austenitic steel and Inconel - 182 alloy to study the behavior of DMJs with constraints by using linear elastic fracture mechanics (LEFM) principles. Studies on DMSENB specimens are conducted with respect to (i) dissimilar metal joint width (DMJW) (geometrical constraints) (5 mm, 10 mm, 20 mm, 30 mm and 50 mm) (ii) strength mismatch (material constraints) and (iii) crack lengths (16 mm, 20 mm and 24 mm) to study the DMJ behavior. From the FEA investigation, it is observed that (i) SIF increases with increase of crack length and DMJWs (ii) significant constraint effect (geometry, crack tip and strength mismatch) is observed for DMJWs of 5 mm and 10 mm (iii) stress distribution at the interfaces of DMSENB specimen exhibits clear indication of strength mismatch (iv) 3-D FEA yields realistic behavior (v) constraint effect is found to be significant if DMJW is less than 20 mm and the ratio of specimen length to the DMJW is greater than 7.4.

Interpretation for Band-Type Indication on Radiography of 9% Ni Steel Welds for LNG Storage Tanks (액화천연가스 저장탱크 9% 니켈강 용접부의 방사선투과시험 필름에 나타나는 밴드형상의 지시 해석)

  • Lee, Seung-Hyun;Lee, Seung-Rim;Lee, Young-Soon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.479-483
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    • 2010
  • 9% nickel alloy steels used for LNG, cryogenic liquid, storage tank are welded with dissimilar Inconel or Hastelloy welding rod and the weldment shows similar characteristic with the dissimilar metal weld of low carbon steel and austenitic stainless steel. Band type indications are sometimes shown on the film during radiography test of the weldments. Thus this study identified whether the indications are non-relevant indications through material, radiographic test, ultrasonic test, liquid penetrant test and microstructure analysis and also proposed radiography film interpretation and cause of band type indications.

Development of Temperature and Strain-Rate Dependent Unified Constitutive Equation for Ships and Offshore Structures (선박 및 해양구조물용 극저온 재료의 온도 및 변형률 속도 의존 통합 구성방정식 개발)

  • Park, Woong-Sup;Kim, Jeong-Hyeon;Chun, Min-Sung;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.3
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    • pp.200-206
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    • 2011
  • The mechanical properties of the most widely used cryogenic materials, i.e. austenitic stainless steel (ASS), aluminum alloy and invar steel, strongly depend on temperatures and strain rates. These phenomena show very complicated non-linear behaviors and cannot be expressed by general constitutive equation. In this study, an unified constitutive equation was proposed to represent the effect of temperature and strain rate on the materials. The proposed constitutive equation has been based on Tomita/Iwamoto and Bodner/Partom model for the expression of 2nd hardening due to martensite phase transformation of ASS. To simulate ductile fracture, modified Bodner/Chan damage model was additionally applied to the model and the model validity was verified by comparison of experimental and simulation results.

Development and Application of High-Cr Ferritic Stainless Steels as Building Exterior Materials

  • Kim, Yeong H.;Lee, Yong H.;Lee, Yong D.
    • Corrosion Science and Technology
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    • v.7 no.6
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    • pp.324-327
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    • 2008
  • Stainless steels have been widely used as a building exterior materials in Asian countries for the last decade. It is required for the materials in this field to have an aesthetic appearance, a relatively high strength, and an excellent corrosion resistance. Other metallic materials such as copper, aluminum, and carbon steels have been also used as the exterior materials. Considering the cost of maintenance, stainless steel, having the outstanding corrosion resistance, is replacing other materials in the several parts in the building exteriors. Ferritic stainless steel has been applied as the roofing materials because its thermal expansion is much smaller than that of austenitic stainless steel. Therefore, it is suitable for the large-scale construction such as airport terminal, convention center, and football stadium. To improve the corrosion resistance of the ferritic stainless steels, the modification of alloy composition has been studied to develop new grade materials and the progress in the surface technology has been introduced. Corrosion properties of these materials were evaluated in the laboratory and in the field for longer than two years. High-Cr ferritic stainless steel showed excellent corrosion resistance to the atmospheric environments. In the region close to the sea, the corrosion resistance of high-Cr ferritic stainless steel was much superior to that of other materials, which may prove this steel to be the appropriate materials for the construction around seashore. In some of the large constructions around seashore in South Korea, high-Cr ferritic stainless steels have been used as the building exterior materials for six years.

Effect of Room Temperature Prestrain on Creep Life of Austenitic 25Cr-20Ni Stainless Steels (오스테나이트계 25Cr-20Ni 스테인리스강의 실온예변형이 크리프 수명에 미치는 영향)

  • Park, In-Duck;Ahn, Seok-Hwan;Nam, Ki-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.453-459
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    • 2004
  • 25Cr-20Ni series strainless steels have an excellent high temperature strength high oxidation and high corrosion resistance. However, further improvement can be expected of creep strength by work hardening prior creep. In the present study, the effect of prestraining at room temperature on the creep behavior of a Class M(STS310S) and a Class A(STS310J1TB) alloy containing precipitates have been examined. Prestaining was carried out at room temperature and range of prestrain was 0.5-2.5 % at STS310J1TB and 2.0-7.0% at STS310S. Creep behavior and creep rate of pre-strained specimens were compared with that of virgin specimens. Room temperature prestraining produced the creep life that is longer than that of a virgin specimen both for STS310J1TB and STS310S when creep test was carried out at the temperature lower than recrystallization temperature. The reason for this improvement of creep life was ascribable to the interaction between dislocations and precipitates in addition to the dislocation-dislocation interaction in STS310J1TB and the dislocation-dislocation interaction in STS310S. The beneficial effect of prestraining in STS310J1TB was larger than that of STS310S.

Development of Ultrasonic Inspection System and Application to Overlay Weld Flaw Detection (초음파 자동 검사시스템의 개발과 오버레이 용접부의 결함검사)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.562-567
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    • 2000
  • Many pressure vessels for power and industrial plant are fabricated from low alloy carbon steels. The inner sides of pressure vessels are commonly weld-cladded with austenitic stainless steels to minimize problems of corrosive attack. Disbonding cracks are often detected at the transition region of welding interlayer, which is serious problem to reliability of pressure vessels. We have developed C-scan system to high speed inspection of overlay weld using DSP(digital signal processor). This system consists of signal processing parts (oscilloscope, pulser/receiver, digitizer, DSP), scanner, program and position controller. The developed system has been applied to a practical ultrasonic testing in overlay weld, and demonstrated high speed with precision

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Thermomechanical and electrical resistance characteristics of superfine NiTi shape memory alloy wires

  • Qian, Hui;Yang, Boheng;Ren, Yonglin;Wang, Rende
    • Smart Structures and Systems
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    • v.30 no.2
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    • pp.183-193
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    • 2022
  • Structural health monitoring and structural vibration control are multidisciplinary and frontier research directions of civil engineering. As intelligent materials that integrate sensing and actuation capabilities, shape memory alloys (SMAs) exhibit multiple excellent characteristics, such as shape memory effect, superelasticity, corrosion resistance, fatigue resistance, and high energy density. Moreover, SMAs possess excellent resistance sensing properties and large deformation ability. Superfine NiTi SMA wires have potential applications in structural health monitoring and micro-drive system. In this study, the mechanical properties and electrical resistance sensing characteristics of superfine NiTi SMA wires were experimentally investigated. The mechanical parameters such as residual strain, hysteretic energy, secant stiffness, and equivalent damping ratio were analyzed at different training strain amplitudes and numbers of loading-unloading cycles. The results demonstrate that the detwinning process shortened with increasing training amplitude, while austenitic mechanical properties were not affected. In addition, superfine SMA wires showed good strain-resistance linear correlation, and the loading rate had little effect on their mechanical properties and electrical resistance sensing characteristics. This study aims to provide an experimental basis for the application of superfine SMA wires in engineering.

Effects of alloy elements on electrochemical characteristics improvement of stainless steel in sea water (해수환경하에서 스테인리스강의 전기화학적 특성 개선을 위한 합금원소의 영향)

  • Lee, Jung-Hyung;Choi, Yong-Won;Jang, Seok-Ki;Kim, Seong-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.7
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    • pp.890-899
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    • 2014
  • Austenitic stainless steel is widely used in various industries due to its excellent corrosion resistance. However, Cr carbides precipitation along the grain boundaries after heat treatment or welding may develop Cr depleted zone, which acts as a preferential site for intergranular corrosion attack. To resolve this, carbon stabilizing element such as Ti or Nb are added to suppress formation of Cr carbides. However, there are few reports on corrosion characteristics under seawater environment of the stabilized stainless steel. This study investigated the effects of alloying contents on the electrochemical characteristics in seawater of stainless steel containing stabilizing element(Ti and Nb). To achieve this, the changes on the microstructure due to alloying were observed with microscope, and the electrochemical characteristics were determined by measurement of natural potential and potentiodynamic polarization experiments. The microscopic observation revealed that all specimens had inclusions other than the austenite matrix phase due to the addition of alloying elements. Such inclusions are considered to have different electrochemical characteristics from those of the matrix, and thus a clear distinction was found according to the type of stabilizers and the contents. The results of this study suggest that it is important to consider the effects of alloying contents on the electrochemical characteristics in seawater with the addition of Ti or Nb into austenitic stainless steel.

Effect of Prestrain on Creep Behavior of Austenitic 25Cr-20Ni Stainless Steels (25Cr-20NirP 스테인리스강의 예변형에 의한 크리프 거동)

  • Park, In-Duck;Ahn, Seok-Hwan;Nam, Ki-Woo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.100-105
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    • 2003
  • 25Cr-20Ni series strainless steel have an excellent high temperature strength, high oxidation and high corrosion resistance. However, further improvement can be creep strength by work hardening prior creep. In the present study, the effect of prestraining at room temperature on the creep behavior of a Class M(STS310S) and a Class A(STS310J1TB) alloy containing precipitates have been examined. Prestraining was carried out at room temperature and range of prestrain was $0.5{\sim}2.5$ % at STS310J1TB and $2.0{\sim}7.0$ % at STS310S. Creep behavior and creep rate of pre-strained specimens were compared with that of virgin specimens. Room temperature prestraining produced the creep life that is longer than that of a virgin specimen both for STS310J1TB and STS310S when creep test carried out at the temperature lower than recrystallization temperature. The reason for this improvement of creep life was ascribable to the interaction between dislocations and precipitates in addition to the dislocation-dislocation interaction in STS310J1TB and the dislocation-dislocation interaction in STS310S. The beneficial effect of prestraining in STS310J1TB was larger than that of STS310S.

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Smart Composite Beams with Shape Memory Alloy Strips Having TWSME (2방향 형상기억효과 SMA 띠가 부착된 복합재 보의 거동)

  • Kim, Jung-Taek;Kim, Cheol;Yoon, Ji-Won
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.51-54
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    • 2005
  • Shape memory alloys (SMAs) find many applications in smart composite structural systems as the active components. Their ability to provide a high force and large displacement makes them an excellent candidate for an actuator for controlling the shape of smart structures. In this paper, using a macroscopic model that captures the thermo-mechanical behaviors and the two-way shape memory effect (TWSME) of SMAs smart morphing polymeric composite shell structures like shape-changeable UAV wings is demonstrated and analyzed numerically and experimentally when subjected to various kinds of pressure loads. The controllable shapes of the morphing shells to that thin SMA strip actuator are attached are investigated depending on various phase transformation temperatures. SMA strips start to transform from the martensitic into the austenitic state upon actuation through resistive heating, simultaneously recover the prestrain, and thus cause the shell structures to deform three dimensionally. The behaviors of composite shells attached with SMA strip actuators are analyzed using the finite element methods and 3-D constitutive equations of SMAs. Several morphing composite shell structures are fabricated and their experimental shape changes depending on temperatures are compared to the numerical results. That two results show good correlations indicates the finite element analysis and 3-D constitutive equations are accurate enough to utilize them for the design of smart composite shell structures for various applications.

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