• 제목/요약/키워드: atomizer

검색결과 194건 처리시간 0.028초

광폭면 분무를 위한 2유체 노즐의 분무 특성에 관한 연구 (An Experimental Study on the Spray Characteristics by Twin-Fluid Atomizer for Wide Band Spray)

  • 이중순
    • 한국분무공학회지
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    • 제13권4호
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    • pp.212-219
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    • 2008
  • To develop the twin-fluid atomizer having the excellent performance of painting, the spray characteristics of how a wide area can be painted efficiently by one time spraying were studied in this paper. Spray phenomena are affected by the many factors determining the spray field such as the spraying pressure of gas, the spraying pressure and viscosity of liquid paints, the opening duration of needle valve, the design dimension of nozzle, and so on. As the results of experiments, these factors affecting on spray characteristics were suggested as followings; 1) The optimum spraying pressure of gas was $0.015{\sim}0.02\;kPa$, and the appropriate spraying pressure of liquid paint was 0.01kPa, In these situations, the setting up pressures must be compensated as much as the losing amount of pressure because a decompression occurred when operating valves. 2) The duration of opening the needle valve must be sustained for $1{\sim}2$ seconds to inject gas after spraying the liquid paint. This operating of the needle valve was necessary to avoid the affect on the changing of liquid column length, and to prevent the droplet deposit at the initial time of spraying. 3) The spray tip penetration was gained form the experimental equation, and the effective spraying angle was $85^{\circ}{\pm}5^{\circ}$ just at he appropriate spraying pressure of gas. The distribution of the area sprayed had the variation in $350{\pm}50\;mm$ because of the spraying pressure of gas, the its distance from the spray tip, and the lift of the needle valve.

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분무장치 형상 변경을 통한 초음파 열분해 증착 시스템의 증착 성능 개선 (Improvement of Deposition Performance of Ultrasonic Spray Pyrolysis Deposition System through Atomizer Shape Modification)

  • 김규언;이재후;전재건;박성환;이치범
    • 한국생산제조학회지
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    • 제24권4호
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    • pp.469-474
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    • 2015
  • In ultrasonic spray pyrolysis deposition, a precursor solution is evaporated by an ultrasonic atomizer, then gas-carried into a furnace where the solute is separated from the water vapor. After condensation, polymerization, and nucleation, the solute oxide forms a thin film. To improve the deposition efficiency, the ultrasonic atomizer was studied to optimize the evaporated gas flow. The vat cover was redesigned, using three versions with different inlet factors being tested through a computational fluid dynamic analysis as well as a water evaporation experiment. The atomization rate with a hemispherical cover with a $30^{\circ}$ inlet was found to be 2.4 times higher than that with the original. This improvement was verified with fluorine-doped tin oxide spray pyrolysis deposition. The film obtained with the modified vat cover was 2.4 times thicker than that obtained with the original vat cover.

2유체 분무노즐의 분열특성(I)-액주분열 및 내부유동- (Breakup Characteristics in Plain Jet Air Blast Atomizer(I)-Jet Breakup and Internal Flow-)

  • 김혁주;이충원
    • 대한기계학회논문집B
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    • 제21권8호
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    • pp.1009-1023
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    • 1997
  • The breakup length of a liquid jet with flowrate, formed by releasing through a nozzle of circular cross-section into the atmosphere, was experimented and studied for 3 liquid nozzles of varying diameters. The experimental result was analyzed using the existing theoretical equation for predicting the breakup length. It was found that the breakup length of liquid jet depends on the velocity, and the breakup length increases with increasing of the liquid nozzle diameter. Also, the variation range of the breakup length for the same flowrate of liquid increased rapidly as velocity was increased for laminar flow, but in the turbulent flow region, it leveled off in the range of approximately 0.55-0.7 of the mean breakup length. Furthermore, when the longest smooth liquid jet was applied to the co-axial flow air blast atomizer, the effect of air flow on the flow pattern and breakup length was studied for 6 glass nozzles of different lengths and diameters. It was found that depending on the diameter of the mixing tube and liquid jet, it was possible to observe a wide range of flow patterns, such as liquid jet through flow, partial annular flow and annular flow. The liquid jet breakup length was more sensitive to the change in the length rather than the diameter of the mixing tube. As the length of the mixing tube shortens, the breakup length also shortens rapidly.

Fabrication of Metallic Particle Dispersed Ceramic Based Nanocomposite Powders by the Spray Pyrolysis Process Using Ultrasonic Atomizer and Reduction Process

  • Choa, Y.H.;Kim, B.H.;Jeong, Y.K.;Chae, K.W.;T.Nakayama;T. Kusunose;T.Sekino;K. Niibara
    • 한국분말재료학회지
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    • 제8권3호
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    • pp.151-156
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    • 2001
  • MgO based nanocomposite powder including ferromagnetic iron particle dispersions, which can be available for the magnetic and catalytic applications, was fabricated by the spray pyrolysis process using ultra-sonic atomizer and reduction processes. Liquid source was prepared from iron (Fe)-nitrate, as a source of Fe nano-dispersion, and magnesium (Mg)-nitrate, as a source of MgO materials, with pure water solvent. After the chamber were heated to given temperatures (500~$^800{\circ}C$), the mist of liquid droplets generated by ultrasonic atomizer carried into the chamber by a carrier gas of air, and the ist was decomposed into Fe-oxide and MgO nano-powder. The obtained powders were reduced by hydrogen atmosphere at 600~$^800{\circ}C$. The reduction behavior was investigated by thermal gravity and hygrometry. After reduction, the aggregated sub-micron Fe/MgO powders were obtained, and each aggregated powder composed of nano-sized Fe/MgO materials. By the difference of the chamber temperature, the particle size of Fe and MgO was changed in a few 10 nm levels. Also, the nano-porous Fe-MgO sub-micron powders were obtained. Through this preparation process and the evaluation of phase and microstructure, it was concluded that the Fe/MgO nanocomposite powders with high surface area and the higher coercive force were successfully fabricated.

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아토마이저를 이용한 PET 직물의 TiO2-Ag 나노입자 코팅 연구 (Study on the TiO2-Ag Nanoparticle Coated PET Fabric with an Atomizer)

  • 이현우;홍태민;손한글;임성찬;신원규;이승구
    • 한국염색가공학회지
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    • 제26권2호
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    • pp.99-105
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    • 2014
  • In this study, $TiO_2$ and Ag powders were deposited on the PET fabric using an atomizer in order to study the characteristics of particle deposited fabric. To improve the particle deposition, the surface of the fabric was pre-treated with an electron beam and its effect was studied with the deposition of those elements on the fabric. The SEM was used to observe the morphology of the deposition fabric and through the EDS analysis, the deposition of $TiO_2$ and Ag was confirmed. Also, the absorbance of the particle deposited fabric was measured using the Methylene Blue to verify the photolysis nature of $TiO_2$. Moreover, the antibiotic nature of Ag on the surface of the PET fabric was identified through the antibiosis test.

호흡기를 통한 약액 전달을 위한 진세노사이드 초미세입자 분무장치 제작 (Fabrication of an ultra-fine ginsenoside particle atomizer for drug delivery through respiratory tract)

  • 이병철;박진수;양웅모
    • 대한융합한의학회지
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    • 제2권1호
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    • pp.5-12
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    • 2021
  • Objectives: The purpose of this study is to fabricate an ultra-fine ginsenoside particle atomizer that can provide a new treatment method by delivering ginsenoside components that have a therapeutic effect on respiratory diseases directly to the lungs. Methods: We fabricated the AAO vibrating mesh by using the micromachining process. The starting substrate of an AAO wafer has a 350nm pore diameter with 50㎛ thickness. A photomask having several 5㎛ opening holes with a 100㎛ pitch was used to separate each nanopore nozzle. The photoresist structure was optimized to pattern the nozzle area during the lift-off process precisely. The commercial vibrating mesh was removed from OMRON's NE-U100 product, and the fabricated AAO vibrating mesh was installed. A diluted sample of 20mL with 30% red ginseng concentrate was prepared to atomize from the device. Results: As a result of liquid chromatography analysis before spraying the ginsenoside solution, ginsenoside components such as 20S-Rg3, 20R-Rg3, and Rg5 were detected. After spraying through the AAO vibrating mesh, ginsenosides of the same component could be detected. Conclusion: A nutrient solution containing ginsenosides was successfully sprayed through the AAO vibrating mesh with 350 nm selective pores. In particular, during the atomizing experiment of ginsenoside drug solution having excellent efficacy in respiratory diseases, it was confirmed that atomizing through the AAO vibrating mesh while maintaining most of the active ingredients was carried out.

반건식 반응기에서의 활성탄 혼합주입에 의한 소각로 배가스중의 유기 염소계 화합물의 제거 공정 연구 (Removal of Chlorinated Organic Compounds in Flue Gas by Activated Carbon Injection in a Semi-Drying Reactor)

  • 주창업;황재동;이조영;조철훈;신병철
    • 청정기술
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    • 제6권2호
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    • pp.121-127
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    • 2000
  • 소각로 배가스중에는 분진, 산성가스, 중금속, 다이옥신 등의 여러 유해물질이 함유되어 있다. 이러한 유해가스 중의 다이옥신을 제거하기 위한 방법중의 하나인 활성탄의 흡착을 이용한 유해물질 제거 방법의 효율을 조사하였다. 다이옥신의 전구물질인 1,2-dichlorobenzene (o-DCB)를 사용하였으며 기존의 소각로에 추가 설비가 필요 없이 활성탄을 반건식 반응기에서 소석회와 함께 분무하고 백필터로 여과하는 공정에 대하여 반응기 운전 온도, atomizer r.p.m., 활성탄 양 변화에 대한 효율을 조사하였다. 실험결과 소석회와 활성탄 분무를 위한 atomizer의 rpm이 클수록, 즉 분무 입자 크기가 작을수록 제거 효율은 증가하였고 반건식 반응기에서의 배가스 유출온도는 백 필터의 유입온도에 준하여 결정하는 것이 타당하며 $145^{\circ}C$로 유지하는 것이 필요하였다. 또한 백필터에서의 제거효율이 반건식 반응기에서의 제거효율보다 높음을 알 수 있었다.

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