• 한국정밀공학회지
• /
• 제22권10호
• /
• pp.144-149
• /
• 2005

This study presents the method of extracting shape design data on any aspheric lens by reverse engineering. The design formula fur aspheric lenses is needed in almost all of the design, manufacture and measuring processes. The difficulty in designing the lens lies in the fact that it uses a complex formula for the aspheric surface, and many of the preliminary design values must be selected before actually inserting them into the formula. If the values could be extracted from an aspheric lens for which the structural design information is unknown and used in designing other lenses of similar characteristics, the difficulties in designing and measuring aspheric lens could be reduced. Therefore, in this study, the concept of reverse engineering was applied to demonstrate the method of extracting shape design information of aspheric lens from an arbitrary aspheric lens.

• 한국기계가공학회지
• /
• 제6권3호
• /
• pp.3-8
• /
• 2007

This study is for aspheric lens that is one of a core technology in the optical industry. The feature of a aspheric lens is not to have the spheric aberration. So in optical industry, aspheric lens are essential element to miniaturization, high effectiveness and light weight. In this study we applied a lay back-tracer method using the index of refraction to design aspheric lens. We developed the automatic design program for aspheric lens by user interfacing program VisualLISP in AutoCAD. And we manufactured aspheric lens and measured it.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2005년도 춘계학술대회 논문집
• /
• pp.197-202
• /
• 2005

An aspheric lens is one of a key point optical element in the optical industry. The feature of an aspheric lens is not to have the spherical aberration. An aspheric lens is also essential element for high-precision and light-weight in the optical machine. Generally it have been used in a tailor progression an aspheric lens modelling much. In this study we applied a lay back-tracer using a index of refraction to draw a creative aspheric lens. Also we developed the automatic design program for aspheric lens. We manufactured the aspheric lens and executed a comparison experiment for refraction situation of shape and straightness experiment to inspect the drawn aspheric lens in this study.

• 한국안광학회지
• /
• 제10권2호
• /
• pp.133-138
• /
• 2005

비구면렌즈는 구면렌즈계의 단점을 보완하여 결상 성능을 향상시키며, 렌즈의 사용매수를 경감시키고 이로 인하여 광학계의 무게와 부피를 줄이는 소형경량화를 목적으로 하여 사용되고 있다. 비구면 광학소자의 생산기술과 측정기술은 현대의 첨단기술로 부각되고 있다. 비구면으로 구성된 원광학계는 넓은 시야와 고성능, 양질의 상을 얻을 수 있고, 또한 소형, 경량화 시킬 수 있는 등 많은 장점을 가지고 있다. 이러한 비구면 소자의 급증하는 필요성에 부응하여 비구면 가공 기술과 측정 기술에 대하여 연구하고자 한다. 비구면 생산 기술과 측정 및 평가 기술은 끊임없이 발전하고 있음을 밝혀둔다.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2005년도 춘계학술대회 논문집
• /
• pp.2019-2023
• /
• 2005

A aspheric lens is one a key point optical element in the optical industry. The feature of a aspheric lens is not to have the spherical aberration. A aspheric lens is also essential element for high-precision and light-weight in the optical machine. Generally it have been used in a tailor progression an aspheric lens modelling much. In this study we applied a lay back-tracer using a index of refraction to draw a creative aspheric lens. And we executed a comparison experiment for refraction situation of shape and straightness experiment to inspect the drawn aspheric lens in this study

• 한국공작기계학회논문집
• /
• 제15권2호
• /
• pp.1-9
• /
• 2006

As consumers in optics, electronics, aerospace and electronics industry grow, the demand for ultra-precision aspheric surface lens increases higher. To enhance the precision and productivity of ultra precision aspheric surface micro lens, the development of ultra-precision grinding system and process for the aspheric surface micro lens are described. In the work reported in this paper, an ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the ground surface roughness and profile accuracy. This paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. The optimization of grinding conditions on ground surface roughness and profiles accuracy is investigated using the design of experiments.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2006년도 춘계학술대회 논문집
• /
• pp.561-562
• /
• 2006

To enhance the precision and productivity of ultra precision aspheric surface micro lens, the development of ultra-precision grinding system and process for the aspheric surface micro lens are described. In the work reported in this paper, an ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the grinding surface roughness and profile accuracy. This paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. The optimization of grinding conditions on ground surface roughness and profiles accuracy is investigated using the design of experiments.

• 한국금형공학회:학술대회논문집
• /
• 한국금형공학회 2008년도 하계 학술대회
• /
• pp.143-148
• /
• 2008

In order to produce high-quality optical components, aspheric lenses have been widely applied in recent years. An aspheric lens consists of aspheric surfaces instead of spherical ones, which causes difficulty in the design process as well as the manufacturing procedure. Although injection molding is widely used to fabricate optical lenses owing to its high productivity, there remains lots of difficulty to determine appropriate mold design factors and injection molding parameters. In the injection molding fields, computer simulation has been effectively applied to analyze processes based on the shell analysis so far. Considering the geometry of optical lenses, a full-3d simulation based on solid elements has been reported as a reliable approach. The present work covers three-dimensional injection molding simulation and relevant deformation analysis of an injection molded plastic lens based on 3d solid elements. Numerical analyses have been applied to the injection molding processes of three aspheric lenses for an image sensing module of a mobile phone. The reliability of the proposed approach has been verified in comparison with the experimental results.

• 한국안광학회지
• /
• 제13권2호
• /
• pp.9-16
• /
• 2008

목적: 본 연구는 구면과 비구면 디자인 RGP렌즈를 착용하여 선호도와 경험적 피팅의 효용성을 비교하기 위해 시행하였다. 방법: 건강한 대학생 37명을 대상으로 우안에는 직경 9.3 mm의 구면 디자인, 좌안에는 직경 9.6 mm의 비구면 디자인렌즈로 피팅하였다. 경험적 피팅(on-K 피팅, 평균 K값-0.5D(또는 -1.0D) 피팅, 제조회사 가이드라인)의 베이스커브를 진단 피팅의 베이스커브와 비교하였다. 두 디자인 렌즈의 선호도와 피팅 형태(안검부착 피팅과 안검 사이 피팅)를 피팅 후 2주일에 조사하였다. 결과: 33명의 성공적인 RGP렌즈 착용자 중 구면 디자인 선호자는 76% 인 반면, 비구면 디자인 선호자는 24%로 나타났다. 안검 부착 피팅이 구면 디자인에서 67%이었고 비구면 디자인 에서는 64% 이었다. 진단 피팅과 비교하여 ${\pm}$0.50D이내 베이스커브의 수용할 수 있는 피팅 성공률은 구면 디자인 의 경우 on-K 피팅은 97%이고, 평균 K값-0.5D 피팅은 100%, 제조회사 가이드라인 피팅도 100%를 보였으나 비구면 디자인은 ${\pm}$0.50D 이내 베이스커브에 피팅이 되는 경우가 On-K 피팅은 91%, 평균 K값-1.0D 피팅은 79%, 제조 회사 가이드라인 피팅도 94%로 나타났다. 결론: 비구면 디자인의 시장 규모가 클지라도 여전히 검사 대상자들은 구면을 더 선호하였다. 경험적 피팅 중에서도 평균 K값-0.5D 피팅과 제조회사 가이드라인 피팅은 구면디자인에서 가장 적합한 피팅 방법일 수 있지만 비구면 디자인은 경험적 피팅 방법이 수용되기 어려운 것으로 나타났다.

• 한국전기전자재료학회:학술대회논문집
• /
• 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
• /
• pp.57-57
• /
• 2007

Aspheric glass lenses have many optical advantages, for glass have superior optical performance and an aspheric form can reduce optical aberrations. Recently, the use of it is rapidly expanding as the mass production becomes possible by glass molding press and so this method is considered as the best method for fabricating an aspheric glass lens, but it is difficult to control many parameters for pressing and cooling process. Design of experiments (DOE) is a very useful tool to design and analyze complicated industrial design problems. This study investigated the pressing conditions to mold aspheric glass lenses for mega pixel phone camera module using DOE method. We have applied fractional factorial design and the response variable was set form accuracy (PV) of aspheric surface of molded lens. The results of analysis indicates that all factors expect for pressing force of each step are available for the form accuracy (PV). It was the optimum condition of the designed pressing conditions for lowering the form accuracy(PV) value of molded lens that all factors were at the low level. The form accuracy (PV) of mold and molded lens under the optimum condition are $0.85\;{\mu}m$ and $0.922\;{\mu}m$ respectively.