• Journal of the Korean Society for Precision Engineering
• /
• v.22 no.10 s.175
• /
• pp.144-149
• /
• 2005

This study presents the method of extracting shape design data on any aspheric lens by reverse engineering. The design formula fur aspheric lenses is needed in almost all of the design, manufacture and measuring processes. The difficulty in designing the lens lies in the fact that it uses a complex formula for the aspheric surface, and many of the preliminary design values must be selected before actually inserting them into the formula. If the values could be extracted from an aspheric lens for which the structural design information is unknown and used in designing other lenses of similar characteristics, the difficulties in designing and measuring aspheric lens could be reduced. Therefore, in this study, the concept of reverse engineering was applied to demonstrate the method of extracting shape design information of aspheric lens from an arbitrary aspheric lens.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.6 no.3
• /
• pp.3-8
• /
• 2007

This study is for aspheric lens that is one of a core technology in the optical industry. The feature of a aspheric lens is not to have the spheric aberration. So in optical industry, aspheric lens are essential element to miniaturization, high effectiveness and light weight. In this study we applied a lay back-tracer method using the index of refraction to design aspheric lens. We developed the automatic design program for aspheric lens by user interfacing program VisualLISP in AutoCAD. And we manufactured aspheric lens and measured it.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2005.05a
• /
• pp.197-202
• /
• 2005

An aspheric lens is one of a key point optical element in the optical industry. The feature of an aspheric lens is not to have the spherical aberration. An aspheric lens is also essential element for high-precision and light-weight in the optical machine. Generally it have been used in a tailor progression an aspheric lens modelling much. In this study we applied a lay back-tracer using a index of refraction to draw a creative aspheric lens. Also we developed the automatic design program for aspheric lens. We manufactured the aspheric lens and executed a comparison experiment for refraction situation of shape and straightness experiment to inspect the drawn aspheric lens in this study.

• Journal of Korean Ophthalmic Optics Society
• /
• v.10 no.2
• /
• pp.133-138
• /
• 2005

As Aspheric lenses have producted to development for disadvantage of spherical lenses, the purpose of use on aspheric lenses is in improvement of the imaging quality and decrement of the number of lenses used, they are used for lessen the mass and volume in optical science. The skills to produce optical data and the aspheric are seen as high technology today. The optical science which is composed of aspheric provides broadening view of things and high efficiency. In addition, it provides many advantages such as providing image and reducing the weight. Now, I study with techniques of processing and measuring aspheric to satisfy the necessity of increasing in aspheric data. Furthermore. I emphasize that the techniques of producing, measuring, and evaluating in the aspheric lenses have constantly developing today.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2005.06a
• /
• pp.2019-2023
• /
• 2005

A aspheric lens is one a key point optical element in the optical industry. The feature of a aspheric lens is not to have the spherical aberration. A aspheric lens is also essential element for high-precision and light-weight in the optical machine. Generally it have been used in a tailor progression an aspheric lens modelling much. In this study we applied a lay back-tracer using a index of refraction to draw a creative aspheric lens. And we executed a comparison experiment for refraction situation of shape and straightness experiment to inspect the drawn aspheric lens in this study

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.15 no.2
• /
• pp.1-9
• /
• 2006

As consumers in optics, electronics, aerospace and electronics industry grow, the demand for ultra-precision aspheric surface lens increases higher. To enhance the precision and productivity of ultra precision aspheric surface micro lens, the development of ultra-precision grinding system and process for the aspheric surface micro lens are described. In the work reported in this paper, an ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the ground surface roughness and profile accuracy. This paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. The optimization of grinding conditions on ground surface roughness and profiles accuracy is investigated using the design of experiments.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2006.05a
• /
• pp.561-562
• /
• 2006

To enhance the precision and productivity of ultra precision aspheric surface micro lens, the development of ultra-precision grinding system and process for the aspheric surface micro lens are described. In the work reported in this paper, an ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the grinding surface roughness and profile accuracy. This paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. The optimization of grinding conditions on ground surface roughness and profiles accuracy is investigated using the design of experiments.

• 한국금형공학회:학술대회논문집
• /
• 2008.06a
• /
• pp.143-148
• /
• 2008

In order to produce high-quality optical components, aspheric lenses have been widely applied in recent years. An aspheric lens consists of aspheric surfaces instead of spherical ones, which causes difficulty in the design process as well as the manufacturing procedure. Although injection molding is widely used to fabricate optical lenses owing to its high productivity, there remains lots of difficulty to determine appropriate mold design factors and injection molding parameters. In the injection molding fields, computer simulation has been effectively applied to analyze processes based on the shell analysis so far. Considering the geometry of optical lenses, a full-3d simulation based on solid elements has been reported as a reliable approach. The present work covers three-dimensional injection molding simulation and relevant deformation analysis of an injection molded plastic lens based on 3d solid elements. Numerical analyses have been applied to the injection molding processes of three aspheric lenses for an image sensing module of a mobile phone. The reliability of the proposed approach has been verified in comparison with the experimental results.

• Journal of Korean Ophthalmic Optics Society
• /
• v.13 no.2
• /
• pp.9-16
• /
• 2008

To assess the preference and efficacy of empirical fitting methods with spheric and aspheric RGP lenses. Methods: Healthy 37 subjects were fitted with spheric design (diameter 9.3 mm) on right eye and aspheric design (dia 9.6 mm) on the left eye. Base curves which were fitted empirically (using on-K, Kavg-0.50D (or 1.00D) and manufacturer's recommended fitting guide) were compared with another base curve which obtained the best diagnostic fit with spheric and aspheric RGP lenses. The preference and fitting type (lid attachment or interpalpebral) for two design lenses were investigated 2 weeks after fitting RGP lenses. Results: Of 33 successful RGP lens-wearing subjects, 76% preferred spheric design compared with 24% of aspheric RGP lens wearers. Sixty seven percent were fitted with lid-attachment in spheric lenses, whereas 64% were fitted with lid-attachment in aspheric lenses. The acceptable fit success rates within ${\pm}$0.50D of base curves were 97% for the on-K fit, 100% for the Kavg-0.50D fit and 100% of the manufacturer's guide fit compared with the diagnostic fit in spheric design, whereas 91%, 79% and 94% reported on-K, Kavg-1.00D and manufacturer's guide, respectively, in aspheric design. Conclusions: Although aspheric RGP lenses are more popular in the Korean market, it is still preferable to fit subjects with spheric RGP lenses. Empirical fitting may be best accomplished with the spheric lenses using Kavg-0.50D fit and the manufacturer's fitting guide, whereas aspheric RGP lens designs are unacceptable lens fit based on empirical fitting.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 2007.06a
• /
• pp.57-57
• /
• 2007

Aspheric glass lenses have many optical advantages, for glass have superior optical performance and an aspheric form can reduce optical aberrations. Recently, the use of it is rapidly expanding as the mass production becomes possible by glass molding press and so this method is considered as the best method for fabricating an aspheric glass lens, but it is difficult to control many parameters for pressing and cooling process. Design of experiments (DOE) is a very useful tool to design and analyze complicated industrial design problems. This study investigated the pressing conditions to mold aspheric glass lenses for mega pixel phone camera module using DOE method. We have applied fractional factorial design and the response variable was set form accuracy (PV) of aspheric surface of molded lens. The results of analysis indicates that all factors expect for pressing force of each step are available for the form accuracy (PV). It was the optimum condition of the designed pressing conditions for lowering the form accuracy(PV) value of molded lens that all factors were at the low level. The form accuracy (PV) of mold and molded lens under the optimum condition are $0.85\;{\mu}m$ and $0.922\;{\mu}m$ respectively.