• Title/Summary/Keyword: arc temperature

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A Study of Heat Flow and Residual Stress Analysis in Pipe-plate Gas Metal Arc Brazing (파이프-평판 GMAB 접합부의 열유동 및 잔류음력 해석에 관한 연구)

  • 이태영;김재웅;이목영;정평석
    • Journal of Welding and Joining
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    • v.19 no.4
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    • pp.413-422
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    • 2001
  • In this study. two-dimensional heat flow and residual stress in arc brazing to join the pipe and plate structure were analyzed by using a commercialized FEM package. Advantages offered by arc brazing are that strong joints can be produced with lower heat input than that of previous gas metal arc welding and narrower heat affected zone can usually be obtained than that in the case of torch brazing. To investigate the effects of process variables and minimize the thermal effects on the structure, this study presents a method for analyzing the heat flow and residual stress in arc brazing process according to variables such as traveling speed, torch angle and position. The simulation results were compared with the experimental ones to verify the numerical analysis method. The experiments include the measurement of HAZ size from the section of joints and residual stresses by using strain gages named 'section method'. A comparatively good agreement between the results of numerical analysis and experimental ones could be obtained in both of the temperature distribution and residual stress of the brazed structure. Using the proposed numerical analysis method, the process parameters were evaluated to get proper arc brazing conditions.

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Preparation of Sols by Carbon-arc (炭素아-크 (arc)에 依한 Sol의 生成)

  • Chang, Sei-Hun;Kim, Tai-Lin
    • Journal of the Korean Chemical Society
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    • v.4 no.1
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    • pp.7-9
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    • 1957
  • On sparking carbon-arc in water we found that a inflammable gas was generated. The object of this experiment is to prepare sols of metals by applying the gas mentioned to a solution of metallic salts. As the result of this experiment we found that : 1) By this method we can prepare easily some kinds of Ag-sol from $AgNO_3$ solution in about 30 sec. by adjusting the temperature, the quantity of stabilizer and the concentration of metallic salt. 2) The appropriate concentration of $AgNO_3$ is about 0.01% by volume, that of the stabilizer, 0.9104 N-NaOH is 0.03-2 cc/100 cc of 0.01% $AgNO_3$ solution. And the lower the temperature, the more concentrated the Ag-sol. But to check the possibility of applying this method to metals other than Au and Ag, measurement of the particle size and properties of a sol prepared by this method, should be studied. Especially, we must study what kinds of gases are generated by sparking the carbon-arc in water.

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The Comparison of Weldability in Hybrid & Laser Welded Ship Structure A-grade Steel (조선용 A-grade 강재에 대한 하이브리드 및 레이저 용접부의 용접성 비교)

  • Oh, Chong-In;Park, Ho-Kyung;Jeong, Eun-Young;Rajesh, S.R;Bang, Han-Sur
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.193-196
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    • 2006
  • Recently many research are going on in the field of application of Laser and Laser-Arc hybrid welding for superstructures such as ship-structures, transport vehicles etc. Therefore in this study an optimized welding condition and numerical simulation for hybrid welding by using previous numerical analysis which is used to calculate the heat source for Laser and Laser-Arc hybrid welding has been analyzed. For this purpose, fundamental welding phenomena of hybrid process(Laser+MIG) are determined based on the experiments. In order to calculate temperature and residual stress distribution in Laser and Laser-Arc hybrid welds, finite element heat source model is developed on the basis of experiment results and characteristics of temperature and residual stress distribution in Laser and Laser-Arc hybrid welds are understood from the result of simulation and found comparable to the experimental values.

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Analysis of the hot gas flow field in a interrupter of UHV GCB (초고압 GCB 소호부내의 열가스 유동해석)

  • Song, K.D.;Park, K.Y.;Lee, B.Y.
    • Proceedings of the KIEE Conference
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    • 1999.07a
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    • pp.372-375
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    • 1999
  • This paper presents an arc(hot-gas flow field) analysis method in GCB. This method includes the Lorentz's force due to magnetic field, turbulent viscous effect and radiation heat transfer which are indispensable to the analysis of hot-gas flow. To verify the applicability of the Proposed method, steady state hot-Eas flow analysis within a simplified interrupter has been carried out. Inlet boundary pressure values were assumed to be 9.0atm and 12.0atm. For each inlet boundary condition, three cases of hot-gas flow field analyses were performed according to the values of arc currents which were assumed to be D.C 0.6kA. 1.0kA and 2.0kA. The results revealed that the arc radius at nozzle throat has been concentrated by increasing the pressure of nozzle upstream and that the maximum temperature of arc core has been decreased along to nozzle exit and the high temperature lesion come to be wide in nozzle downstream. From these results, it is confirmed that the proposed method will be applicable to predict the large current interruption capability of GCB.

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A Study on the Thermal Decomposition Characteristics of Nitrophenylhydrazine (니트로페닐하이드라진의 열분해 특성에 관한 연구)

  • 김관응;이근원
    • Journal of the Korean Society of Safety
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    • v.16 no.2
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    • pp.75-79
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    • 2001
  • For handling and storage of reactive chemicals, the hazard evaluations have been extremely important. In the chemical industry, the most concerns are focused on the thermal harzards such as runaway reactions and thermal decompositions, which are mostly governed by thermodynamics and reaction kinetics or these reactive chemical in the system. This study no investigated the thermal decomposition characteristics of nitrophenylhydrazine isomers by using differential scanning calorimeter(DSC) and accelerating rate calorimeter(ARC). Experimental results showed that exothermic onset-temperatures in nitrophenylhydrazine(NPH) isomers were about 160-$210^{\circ}C$ by DSC and 100-$150^{\circ}C$ by ARC. The decomposition temperature acquired by ARC was about 50-$60^{\circ}C$ lower than that by DSC. Reaction heats were about 40-100cal/g by DSC and 330-750ca1/g by ARC. While ortho isomer of NPH show two distinct exothermic peaks, para isomer shows a single peak in DSC curves. The first exothermic peak for 2-NPH is mainly due to intramolecular dehydration forming 1-hydroxybenzotriazole(HOBT) and the second exothermic peak is mainly due to the decomposition of HOBT formed in the first step of decomposition. The exothermin peak in the DSC curve for 4-NPH is mainly due to dissociation of hydrazino and nitro groups.

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One Dimensional Temperature Distribution in the Base Metal due to Transient Arc welding Heat (순간(瞬間)아아크 용접열(熔接熱)에 의(依)한 모재내(母材內)의 일차원적(一次元的) 온도분포(溫度分布))

  • Jong-Eun,Park
    • Bulletin of the Society of Naval Architects of Korea
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    • v.9 no.2
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    • pp.49-55
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    • 1972
  • The temperature distribution and cooling rate play an important role in the investigation of heat affected zone of weldment. All the problems such as metallurgical changes, welding thermal stress, welding residual stress and welding deformation in the heat affected zone of welded joint are due to the temperature distribution and cooling rate. In this paper, one dimensional temperature distribution and cooling rate due to transient arc welding heat in the heat affected zone of the base metal are studied. Heat transfer equation for one dimensional heat flow is formed, and solution is obtained. Weld heat input formula is also formed and used. Computed numerical results show a good agreement with the experimented temper color.

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Heat transfer enhancement in gas tungsten arc welding using azimuthal magnetic fields generated by external current

  • Kim, Yiseul;Lee, Jaewook;Liu, Xiaolong;Lee, Boyoung;Chang, Yunlong
    • Coupled systems mechanics
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    • v.6 no.2
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    • pp.113-125
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    • 2017
  • This paper proposes the idea to enhance the heat transfer in Gas Tungsten Arc Welding (GTAW) by using the azimuthal magnetic field. The azimuthal magnetic field generated by the external currents makes the Lorentz force stronger, and consequently improves the heat transfer by the faster flow movement. The enhanced heat transfer might improve the welding performance by increasing the temperature at the workpiece. To validate the proposed idea, a two-dimensional axi-symmetric model of GTAW is built, and the multiphysics simulation of GTAW is carried out. As the analysis result, the distributions of electric current, electromagnetic fields, arc flow velocity, and temperature are investigated. Then, the proposed idea for heat transfer enhancement is validated by comparing the Lorentz force, flow velocity, and temperature distribution with and without azimuthal magnetic fields.

Development of Prediction of Electric Arc Risk using Object Dection Model (객체 탐지 모델을 활용한 전기 아크 위험성 예측 시스템 개발)

  • Lee, Gyu-bin;Kim, Seung-yeon;An, Donghyeok
    • Smart Media Journal
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    • v.9 no.1
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    • pp.38-44
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    • 2020
  • Due to the high dependence on electric energy, electric fires make up a significant portion of fires in Korea. Electric arcs by short circuits or poor contact cause three of four electrical fires. An electric arc is a discharge phenomenon of electrical current between the insulators, which instantaneously produces high temperature. In order to reduce the fire due to electric arc, this study aims to predict the electric arc risk. We collected arc data from the arc detectors and converted into graphs based on temporal arc data. We used machine learning for training converted graph with different number of temporal arc data. To measure the performance of the learning model, we use the test data. In the results, when the number of temporal arc data was 20, the prediction rate was high as 86%.

Mechanical Properties Evaluation of Gas Tungsten Arc Welding for INCONEL 718 alloy apply to Cryogenic Condition (극저온 환경에 적용되는 INCONEL 718합금의 Gas Tungsten Arc Welding 기계적 특성 평가)

  • Kim, Ki-Hong;Moon, In-Sang;Moon, Il-Yoon;Rhee, Byung-Ho
    • Korean Journal of Materials Research
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    • v.19 no.12
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    • pp.692-698
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    • 2009
  • Inconel 718 alloy has excellent mechanical properties at room temperature, high temperature and cryogenic conditions. UTS of base metal is about 900MPa at room temperature; this is increased up to 1300MPa after heat treatment & aging-hardening. Mechanical properties of Inconel 718 Alloy were similar to those shown in the the results for tensile test; mechanical properties of Inconel 718 alloy's GTAW were similar to those of base metal's properties at room temperature. Mechanical properties at cryogenic conditions were better than those at room temperature. Heat-treated Inconel 718, non- filler metal GTAW on Inconel 718 and GTAW used filler metal on Inconel 718's UTS was 1400MPa at cryogenic condition. As a result, the excellent mechanical properties of Inconel 718 alloy under cryogenic conditions was proved through tensile tests under cryogenic conditions. In addition, weldability of Inconel 718 alloy under cryogenic conditions was superior to that of its base-metal. In this case, UTS of hybrid joint (IS-G) at -100$^{\circ}C$ was 900MPa. Consequently, UTS of Inconel 718 alloy is estimated to increase from -100$^{\circ}C$ to a specific temperature below -100$^{\circ}C$. Therefore, Inconel 718 alloy is considered a pertinent material for the production of Lox Pipe under cryogenic conditions.

Resonant Wavelength Characteristics of Arc-Induced Long-Period Fiber Gratings (아크 유도 장주기 광섬유 격자의 공진 파장 특성)

  • Chung, Chul;Lee, Ho-Joon
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.39 no.10
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    • pp.48-56
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    • 2002
  • A fabrication method of long--period fiber gratings (LPFGs) that can be easily controlled resonance wavelength and losses is introduced. We used the superposition method that core and cladding diameter are modulated by applying a number of small electric-arc to the normal fiber. We derived an equation of resonance wavelength change according to core diameter variation using the phase matching condition and showed the results are well matched with experiments. The measured resonant wavelengths of arc-induced superposition LPFGs according to grating period are well coincident with that of phase matching condition. The resonance wavelength is measured for the temperature changes and a slight mechanical strength degradation of arc-induced LPFGs is observed by increasing arc times.