• Title/Summary/Keyword: arc furnace

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The influence of EAF dust on resistivity of concrete and corrosion of steel bars embedded in concrete

  • Almutlaq, Fahad M.
    • Advances in concrete construction
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    • v.2 no.3
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    • pp.163-176
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    • 2014
  • Essentially, when electrical current flows easily in concrete that has large pores filled with highly connective pore water, this is an indication of a low resistivity concrete. In concrete, the flow of current between anodic and cathodic sites on a steel reinforcing bar surface is regulated by the concrete electrical resistance. Therefore, deterioration of any existing reinforced concrete structure due to corrosion of reinforcement steel bar is governed, to some extent, by resistivity of concrete. Resistivity of concrete can be improved by using SCMs and thus increases the concrete electrical resistance and the ability of concrete to resist chloride ingress and/or oxygen penetration resulting in prolonging the onset of corrosion. After depassivation it may slow down the corrosion rate of the steel bar. This indicates the need for further study of the effect of electric arc furnace dust (EAFD) addition on the concrete resistivity. In this study, concrete specimens rather than mortars were cast with different additions of EAFD to verify the electrochemical results obtained and to try to understand the role of EAFD addition in influencing the corrosion behaviour of reinforcing steel bar embedded in concrete and its relation to the resistivity of concrete. The results of these investigations indicated that the corrosion resistance of steel bars embedded in concrete containing EAFD was improved, which may link to the high resistivity found in EAFD-concrete. In this paper, potential measurements, corrosion rates, gravimetric corrosion weight results and resistivity measurements will be presented and their relationships will also be discussed in details.

The Study of Hydrometallurgical Process for Recovery of Zinc from Electric Arc Furnace Dust (습식산화법을 이용한 제강분진 내 아연회수에 관한 연구)

  • Moon, Dea-Hyun;Jeung, Jae-Hoon;Chang, Soon-Woong
    • Journal of Environmental Science International
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    • v.25 no.2
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    • pp.331-336
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    • 2016
  • In this study the optimum conditions for recovery of valuable metal in Electric Arc Furnace Dusts were investigated. 2M of $H_2SO_4$, 1~5 of solid/liquid ratio, 0~180 min of leaching time has been established for leaching condition, and for electrowinning, each of Pt, C, Zn, Pb anode and Zn, Cu cathode was compared respectively at pH 2, 4 and 6. The result of elemental analysis of Zn crystal, a lagre quantity of Fe and H has been observed with Zn and other heavy metal, therefore, impurities removing process would be requir for enhancing purity of Zn. As the result, about 60% of Zn has been recovered under condition of 2 M of $H_2SO_4$, 1:2 of S/L ratio at 120 min, and Pt or Pb for anode, Zn for cathode has been shown the highest efficiency of electrowinning at pH 6.

Development of a Chaotic Electric Arc Furnace Model (전력 품질 해석을 위한 개선된 전기아크로 모델 개발)

  • Jang, Gil-Soo;Wang, Weiguo;Lee, Byong-Jun;Kwon, Sae-Hyuk
    • Proceedings of the KIEE Conference
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    • 2000.07a
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    • pp.55-57
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    • 2000
  • 대규모의 전력을 사용하며 전력 수요가 일정하지 않고 변동하는 제철소의 전기아크로 (electric arc furnace) 부하는 전압 플릭커 (voltage flicker) 등 전력품질을 저하시키는 현상의 주 원인이 되고 있다. 따라서, 전력품질의 향상을 위한 전력계통의 계획과 운용에 있어서 이러한 부하들의 비선형적인 전압-전류 특성을 해석하고 모델링하는 것이 우선 되어야 한다. 특히 전기아크로 부하의 비선형적이고 랜덤 신호에 가까운 특성은 stochastic 접근법에 의해 주로 모델링되어 왔으나, 전기아크로 부하에 의한 전력계통에서의 영향을 평가를 위해서는 deterministic 접근법에 의한 모델링이 필요하며 전기아크로 부하가 가지는 chaos 특성을 Lorenz 시스템으로 표현한 부하모델이 개발되었다[1]. 개발된 모델에 의해 하나의 chaos 시스템으로 예측된 전기아크로 부하 패턴은 전 동작 범위에서 부하 특성을 정확하게 반영하는데 문제가 있다. 따라서, 전기아크로 부하 패턴을 표현할 수 있는 복수의 chaos 시스템을 이용하여 보다 나은 예측 특성을 가진 부하 모델의 개발이 필요하다. 본 논문에서는 기존의 Lorenz 시스템과 전기아크로 부하의 고주파영역 특성을 보다 적절하게 반영할 수 있는 Logistic 시스템을 혼합한 형태의 chaos 모델을 개발하고, 전력 계통에서의 전력품질 저하현상을 정량화하는 지수를 통해 모델의 유용성과 정확성을 검증하고자 한다.

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Surface Reaction between Phosphate bonded $SiO_2$ Investment and Ti-Zr-(Cu) based Alloys for Dental castings (인산염계 $SiO_2$ 주형재와 치과주조용 Ti-Zr-(Cu)계 합금의 계면반응)

  • Joo, Kyu-Ji
    • Journal of Technologic Dentistry
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    • v.27 no.1
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    • pp.57-63
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    • 2005
  • Experimental Ti-13%Zr and Ti-13%Zr-5%Cu alloys were made in an argon-arc melting furnace. The grade 2 CP Ti was used to control. To investigate the surface reaction layers produced by the reaction with mold materials and the influence of the reaction layers on the hardness of castings, A phosphate bonded $SiO_2$ base investment was used as mold material, and microstructure observation and hardness test were performed. The surface reaction layers of Ti-13%Zr and Ti-13%Zr-5%Cu alloys were thinner than that of CP Ti had a clearly multiple structure. A difference of the hardness between surface and inner of the Ti-13%Zr and Ti-13%Zr-5%Cu alloys became less than that of CP Ti. From the results, it was found that the Ti-Zr-(Cu) based alloys were possible to cast with $SiO_2$ base investment without the great changes of mechanical properties of the castings.

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MLR & ANN approaches for prediction of compressive strength of alkali activated EAFS

  • Ozturk, Murat;Cansiz, Omer F.;Sevim, Umur K.;Bankir, Muzeyyen Balcikanli
    • Computers and Concrete
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    • v.21 no.5
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    • pp.559-567
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    • 2018
  • In this study alkali activation of Electric Arc Furnace Slag (EAFS) is studied with a comprehensive test program. Three different silicate moduli (1-1,5-2), three different sodium concentrations (4%-6%-8%) for each silicate module, two different curing conditions (45%-98% relative humidity) for each sodium concentration, two different curing temperatures ($400^{\circ}C-800^{\circ}C$) for each relative humidity condition and two different curing time (6h-12h) for each curing temperature variables are selected and their effects on compressive strength was evaluated then regression equations using multiple linear regressions methods are fitted. And then to select the best regression models confirm with using the variables, the regression models compared between itself. An Artificial Neural Network (ANN) models that use silicate moduli, sodium concentration, relative humidity, curing temperature and curing time variables, are formed. After the investigation of these ANN models' results, ANN and multiple linear regressions based models are compared with each other. After that, an explicit formula is developed with values of the ANN model. As a result of this study, the fluctuations of data set of the compressive strength were very well reflected using both of the methods, multiple linear regression with quadratic terms and ANN.

The study of ignition characteristics of solid propellant using Arc Image Furnace (광학특성을 이용한 고체추진제 점화특성 연구)

  • Yoo, Ji-Chang;Kim, In-Chul;Jung, Jung-Yong;Lee, Kyung-Joo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.04a
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    • pp.225-228
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    • 2007
  • The objective of this study is to characterize design parameters of rocket igniters for composite, double base and nitramine propellant. Arc image furnace and fiber optics surface reflectometer were used to measure ignition delay time and reflected optical energy of several compositions of composite, double base and nitramine base rocket propellant at different pressure levels each other. The order of ignitability was double base > composite > Nitramine propellants at initial pressure of over 75 psia. The highest ignition energy was needed to ignite nitramine propellant, however, as the pressure increased up to the range of $75{\sim}400$ psia as the ignition delay time decreased abruptly. The absorbtion of radiation energy could be increased by the addition of small amount of opacifiers as carbon black, ZrC, WC and burning catalyst.

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Study on prestressed concrete beams and poles with cement replaced by steel dust

  • Sujitha Magdalene, P;Harishankar, S
    • Advances in concrete construction
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    • v.5 no.4
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    • pp.391-405
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    • 2017
  • Cement acts as the most important component of concrete as it binds and holds the concrete together. But it is one of the major $CO_2$ emitters all over the world, during manufacturing (900 kg of $CO_2$ per 1000 kg). Some of the modern construction methods aim at reducing the amount of usage of cement and came out with numerous solutions for replacement of the same. One such supplement in current trend is the Steel dust or the Electric Arc Furnace Dust (EAFD), which is a waste product from the electric arc furnace when the scrap metal is melted. When the concrete containing steel dust is exposed to atmosphere, the environmental oxygen and moisture play role to form rust and ultimately the member becomes harder. As Cement is the binder of conventional concrete, only certain percentage of the same could be replaced by the new material, steel dust. Tests were conducted for the 28 days cube strength of M45 grade (suitable for prestressing) concrete which has 0%, 10%, 20%, 30%, 40% and 50% steel dust instead cement. From the test, the optimum percentage replacement of steel dust was obtained, for which the beams and overhead poles were cast, prestressed and tested for the failure load and deflections. A conventional concrete beam and overhead pole were also cast, prestressed and tested to compare the results with those of the beam and pole that contained steel dust. The load vs. deflection plot and other results from the test is also discussed.

Effects of Additives and Sintering Method on the Properties of Light Aggregate Prepared from EAF Dust/Clay (첨가제와 소결방법이 EFA Dust/점토 소결체의 경량화에 미치는 영향)

  • 권영진;이기강;김유택;김영진;강승구;김정환;박명식
    • Journal of the Korean Ceramic Society
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    • v.40 no.3
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    • pp.309-316
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    • 2003
  • EAF(Electric Arc Furnace) Dust classified as special wastes containing heavy metal contaminants may cause to damage an environment such as underground water contamination if they were not treated properly. The possibility of producing the porous sintered body made from EAF Dust/clay composition system was studied. Mixing of EAF Dust and clay was carried out using wet-mixing process and two different sintering methods such as rapid and normal heat treatment were tried. By observing density, porosity and microstructure of sintered bodies, it was found that the bloating phenomenon depend on the contents of C, where the liquid phase occur or not during the sintering process. To obtain a light-aggregate of porous body due to bloating, the rapid heating was better than the normal heating at sintering process.

Quantitative Evaluation of Free CaO in Electric Arc Furnace Reduction Slag using the Ethylene Glycol Method (에틸렌 글리콜법을 이용한 전기로 환원슬래그의 Free CaO 정량 평가에 관한 연구)

  • Kwon, Seung-Jun;Lim, Hee-Seob;Lee, Han-Seung
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.4
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    • pp.321-327
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    • 2018
  • Blast furnace slag has been actively used as a substitute for cement in the construction field with high value-added through resource recycling research. However, most of the slag cannot find a clear recycling purpose. This is because some slags contain unstable materials and are used for road-use asphalt and embankment, which are low value-added materials. Electric arc furnace reduction slag(ERS) has been reported to contain a large amount of unstable free CaO due to deoxidation and component adjustment. In this study, free CaO of ERS which is generated in Korean steelmakers is quantitatively evaluated by using ethylene glycol method. As a result of free CaO quantitative evaluation of ERS, it was confirmed that there is a big difference according to the location of each field. In addition, ERS generally existed in powder form as undifferentiated characteristics, but it was confirmed that free CaO content was different due to hydration product in aggregate form due to water treatment. In addition, free CaO is an amorphous material and its crystallization characteristics are different due to the influence of temperature when it is cooled. ERS requires a long-term aging period as it contains a lot of free CaO.

A Study on the Purity Change of Silicon Metal According to the Purity of Silica Stone in Metal Silicon Extraction by Thermit Reaction (테르밋 반응을 이용하여 금속실리콘을 추출할 때 규석 순도에 따라 금속실리콘 순도 변화에 대한 고찰)

  • Kim, Jaehee;Han, Jinho;Shin, Hyunmyung
    • Resources Recycling
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    • v.26 no.4
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    • pp.19-25
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    • 2017
  • The ways of producing metal silicon include a carbon reduction method, a plasma reduction method, and a thermite reaction method. The carbon reduction process produces metal silicon by metallurgical refining. The carbon reduction method is produced by adding a raw material mixed with quartz and coke to an electric arc furnace which is for carbon reduction. The cost of high energy costs and environmental protection facilities is an issue when producing metal silicon using electric arc furnaces. For this reason, there is no metal silicon production facility in Korea yet. Therefore, the optimal manufacturing conditions by the carbon reduction method are being studied through the experimental facilities by the companies and research institutes. The present study investigated the change of metal silicon purity according to the purity of silicon when extracting metal silicon using the thermit reaction, which has a relatively lower manufacturing cost than the carbon reduction method.