• 소성∙가공
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• 제20권4호
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• pp.316-323
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• 2011

The hot curvature-forming of large aluminum thick plate using a grid-typed hybrid die is a process for the production of a spherical LNG tank. Many variables such as the initial die surface quality, grid size, grid thickness, size of blank plate and cooling line design, control the success of the process. In addition, the plate used in this process is generally larger than $10{\times}10m$ in size. Thus, it is very difficult to predict the surface characteristics of the plate during forming and to measure the different parameters due to the high cost of the experiments. In order to optimize the process design for the grid-type die, the development of an analytical method to predict the surface characteristics of the final product in hot curvature-forming is needed. This paper described the development of the method and procedures for FE simulations of the hot curvature-forming process, including hot forming, air flow, cooling, and thermal deformation analyses. An experiment for a small scale model of the process was conducted to check the validity of the numerical method. The results showed that the curvature of the plate in the analysis agrees well with that of the experiment within 0.037 and 0.016% tolerance margins for its side and corner, respectively.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2003년도 ICCAS
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• pp.1305-1308
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• 2003

A new technique is presented to construct a predictive model of plasma etch process. This was accomplished by combining a backpropagation neural network (BPNN) and a genetic algorithm (GA). The predictive model constructed in this way is referred to as a GA-BPNN. The GA played a role of controlling training factors simultaneously. The training factors to be optimized are the hidden neuron, training tolerance, initial weight magnitude, and two gradients of bipolar sigmoid and linear functions. Each etch response was optimized separately. The proposed scheme was evaluated with a set of experimental plasma etch data. The etch process was characterized by a $2^3$ full factorial experiment. The etch responses modeled are aluminum (A1) etch rate, silica profile angle, A1 selectivity, and dc bias. Additional test data were prepared to evaluate model appropriateness. The GA-BPNN was compared to a conventional BPNN. Compared to the BPNN, the GA-BPNN demonstrated an improvement of more than 20% for all etch responses. The improvement was significant in the case of A1 etch rate.

• 소성∙가공
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• 제15권1호
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• pp.21-26
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• 2006

A optical head unit for nano optical probe array was developed. The optical probe array is generated by Talbot effect. The shape and thickness of microlens array(MLA) were designed to minimize the spot size at the foci of MLA. To increase the optical efficiency of the system and obtain the large tolerance for fabrication, aperture size was theoretically optimized. Then microlens illuminated aperture array(MLIAA) as an optical head unit was fabricated using a ultra violet(UV) molding process on aluminum aperture array. In this process, Al aperture array was fabricated separately using the photolithography and reactive ion etching(RIE) process. Optical properties of the generated optical probes were measured and compared at Talbot distance from the aperture array having a diameter of $1{\mu}m$ and MLIAA.

• 한국작물학회:학술대회논문집
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• 한국작물학회 2007년도 6th OSONG INTERNATIONAL BIO-SYMPOSIUM
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• pp.33.2-33.2
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• 2007

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
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• pp.29-34
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• 2005

A optical head unit for nano optical probe away was developed. The optical probe array is generated by Talbot effect. The shape and thickness of microlens array(MLA) were designed to minimize the spot size at the foci of MLA. To increase the optical efficiency of the system and obtain the large tolerance for fabrication, aperture size was theoretically optimized. Then microlens illuminated aperture array(MLIAA) as an optical head unit was fabricated using a ultra violet(UV) molding process on aluminum aperture array. In this process, Al aperture array was fabricated separately using the photolithography and reactive ion etching(RIE) process. Optical properties of the generated optical probes were measured and compared at Talbot distance from the aperture array having a diameter of $1{\mu}m$ and MLIAA.

• 한국작물학회지
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• 제56권1호
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• pp.72-79
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• 2011

본 연구는 간이 수경재배법을 이용하여 보리의 알루미늄 스트레스 내성과 민감성 품종을 간편하고 빠르게 screen하는 방법을 소개하고, 선별된 품종간의 뿌리의 생장, 뿌리 조직의 염색, 알루미늄 함량, 원형질막의 $H^+$-ATPase의 발현 변화를 조사하여 분석하였다. l. 보리 65가지 품종을 간이 수경재배법을 이용하여 $20{\mu}M$ 알루미늄을 24시간 처리 후 뿌리생장의 차이로 내성 세 품종(자예2, 자예6, 모치무기)과 민감성 세 품종(흰쌀, 올쌀, 품2)을 선별하였다. 2. 알루미늄에 내성 품종은 알루미늄 처리 농도(0, 5, 10, $20{\mu}M$)에 따라 뿌리 생장 감소폭이 적었으나, 민감성 세 품종은 상대적으로 낮은 $5{\mu}M$ 농도에서부터 80%의 생장이 억제되었다. 3. 내성인 자예2와 민감성인 품2의 알루미늄 처리 후, 농도별(0, 5, 10, $20{\mu}M$), 시간별(3, 6, 12, 24시간)로 0.2% hematoxylin으로 염색 시 주로 apex에 3시간 이후부터 염색되었으며, 민감성 품2가 내성인 자예2에 비해 농도와 시간에 따라 그 피해 정도가 매우 심각하였다. 4. $20{\mu}M$로 24 시간 처리된 뿌리 apex(10 mm)의 알루미늄 함량을 측정한 결과, 내성인 자예2는 주당 47.1 nmol의 함량을 보여 주었으나, 민감성인 품2는 주당 64.9 nmol의 높은 함량을 보여 주었다. 5. 24시간 동안 $20{\mu}M$ 알루미늄을 처리한 뿌리 원형질막 $H^+$-ATPase 발현을 western blotting을 통해 분석한 결과, 내성인 자예2는 차이가 없었으나, 민감성 품2는 현저히 억제되었다. 이로 보아 원형질막 $H^+$-ATPase가 알루미늄의 내성 기작에 관여하는 것으로 보인다. 6. 본 연구를 통해 간이 수경재배와 hematoxylin을 이용한 염색으로 간단하고 빠르게 보리의 알루미늄 내성과 민감성 품종의 screening을 할 수 있었고, 보리뿐 아니라 쌀, 밀 등의 다른 종자에도 적용할 수 있을 것이다.

• 한국작물학회지
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• 제42권3호
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• pp.275-280
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• 1997

본 실험은 벼 종자에 Al을 0, 300, 600 및 900ppm으로 처리하여 발아중 Al에 대한 벼의 초장, 근장, 발아율 등의 생육특성, 엽록소 함량, 전분, 당 및 유리 proline함량 등의 변화를 일품벼와 향미벼 001를 공시하여 검시한 결과를 요약하면 다음과 같다. 1. 초장과 근장은 Al의 농도가 증가할수록 신장이 감소하였는데 뿌리의 신장억제가 보다 현저하였다. 발아율은 일품벼와 향미벼 001 모두 Al의 농도가 증가함에 따라 발아율의 급격한 감소를 보였다. 2. 엽록소 함량은 품종간 뚜렷한 차이를 보였고 두 품종 모두 Al의 농도가 증가할수록 함량이 감소하는 경향을 보였다. 3. 식물체의 전분과 당함량은 Al 처리시 대조구에 비해 함량이 감소하였다. 4. 식물체의 중금속과 무기성분의 함량은 일품벼에 있어 무처리보다 Al의 농도가 증가함에 따라 Al 600ppm까지는 식물체내의 중금속 축적이 증가하다가 Al 900ppm에서는 오히려 감소하는 경향을 보였고, Ca, Mg, Fe 및 Mn의 식물체내의 함량은 두 품종 모두 Al 처리시 무처리에 비해 Al 처리시 급격한 증가를 보였다. 5. 무처리에 있어서는 발아일수별로 proline함량이 차이가 없었으나 Al 처리의 경우 발아후 1일째는 Al의 농도가 증가함에 따라 유리 proline의 함량도 증가하였고 특히 처리 후 3일째에는 급격한 함량의 증가를 보였다.

• 천문학회보
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• 제36권2호
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• pp.153.2-153.2
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• 2011

The IGRINS (Immersion GRating INfrared Spectrometer) is a high resolution wide-band infrared spectrograph developed by Korea Astronomy and Space Science Institute (KASI) and the University of Texas at Austin (UT). Immersion grating is a key component of IGRINS, which disperses the input ray by using a Silicon material with a lithography technology. Opto-mechanical mount for the immersion grating is important to keep the high spectral resolution and the optical alignment in a cold temperature of $130{\pm}0.06K$. The optical performance of immersion grating can maintain within the de-center tolerance of ${\pm}0.05mm$ and the tip-tilt tolerance of ${\pm}1.5arcmin$. The mount mechanism utilizes the flexure and the kinematic support design to satisfy the requirement and the operation condition. When the IGRINS system is cooled down to a cold temperature, three flexures compensate the thermal contraction stress due to the different material between the immersion grating and the mounting part(Aluminum 6061). They also support the immersion grating by an appropriate preload. Thermal stability is controlled by a copper strap with proper dimensions and a heater. Generally structural and thermal analysis was performed to confirm the mount mechanism. This talk presents the opto-mechanical mount design of the immersion grating of IGRINS.

• 한국정밀공학회지
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• 제17권4호
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• pp.7-21
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• 2000

This paper describes an overview of the thixoforming and thixomolding processes. Semi-solid metalworking (SSM), which is called the thixoforming process of aluminium materials, incorporates the elements of both casting and for the manufacture of near net shape parts. The SSM has some advantages such as net shape or near net shape manufacturing, the ability to form thin walls, excellent surface finish, tight tolerance, and excellent dimensional precision. The thixomolding process of Mg alloy (AZ9l) is a combination of two technologies both conventional die casting and plastic injection molding. The feed material used is a machined chip with a geometry of approximately 1 mm square and a length of 2~3 mm. The semi-solid forming (SSF) of high quality aluminium and magnesium parts will be established in the automotive and electronic industry, in the future. The hybrid method of casting/forging has been caused attention. This process uses a preformed material made by casting instead of the wrought material and finishes it by a single forging process. This process is expected to lower costs without sacrificing the mechanical and finishes it by a single forging process. The process is expected to lower costs without sacrificing the mechanical properties. The authors, intending that the casting/forging process contributes to a reduction in production cost of aluminum automotive parts in Korea, describes the feature of the casting/forging process, aluminum alloys suitable for the cast preform, microstructure and mechanical properties of the cast preform, application examples of cast/forging, and further study.

• 천문학회보
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• 제39권2호
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• pp.103-103
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• 2014

Manufacturing of lens and mirror using Diamond Turning Machine (DTM) offers distinct advantages including short fabrication time and low cost as compared to grinding or polishing process. However, the DTM process can leave mid-frequency error in the optical surface which generates an undesirable diffraction effect and stray light. The mid-frequency error is expected to be eliminated by mechanical polishing after the DTM process, but polishing of soft surface of ductile aluminum is extremely difficult because the polishing process inevitably degrades the surface form accuracy. In order to increase its surface hardness, we performed electroless nickel plating on the surface of diamond-turned aluminum (Al-6061T6) off-axis mirrors, which was followed by the 6-hour-long baking process at $200^{\circ}C$ for improving its hardness. Then we polished the nickel plated off-axis mirrors to remove the mid-frequency error and measured polished mirror surfaces using the optical surface profilometer (NT 2000, Wyko Inc.). Finally, we ascertained that the mid-frequency error on the mirror surface was successfully removed. During the whole processes of nickel plating and polishing, we monitored the form accuracy using the ultra-high accurate 3-D profilometer (UA3P, Panasonic Corp.) to maintain it within the allowable tolerance range (< tens of nm). The polished off-axis mirror was optically tested using a visible laser source and a pinhole, and the airy pattern obtained from the polished mirror was compared with the unpolished case to check the influence of mid-frequency error on optical images.