• Title/Summary/Keyword: aluminum composite

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Development of Fe/$Al_2O_3$ Composite Granules and Activation Conditions for Fischer-Tropsch Synthesis (구형 철-알루미나 입자 제조 및 피셔-트롭시 반응을 위안 전처리 조건 확립)

  • Yoo, Kye-Sang;Lee, Dong-Joon;Jung, Kwang-Deog
    • Transactions of the Korean hydrogen and new energy society
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    • v.19 no.6
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    • pp.545-551
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    • 2008
  • Fe/$Al_2O_3$ composite granules were prepared by combining sol-gel/oil drop method. The shape of granules were mainly determined by composition and concentration of aluminum precursor. The composite granule with the lowest aluminum concentration was synthesized with 0.75M boehmite solution. The prepared granules were tested as a catalyst in the plug-flow reactor for Fischer-Tropsch synthesis. Before the reaction, catalysts were activated by hydrogen reduction and synthesis gas treatment. The activation conditions and aluminum concentration have affected catalytic performance significantly.

A Study on Material Selection of the Carbody Structure of Korean Tilting Train express(TTX) through the Verification of Design Requirements (설계요구조건 검증을 통한 한국형 고속 틸팅열차(TTX)의 차체 재료 선정에 관한 연구)

  • 신광복;구동회;한성호;박기진
    • Journal of the Korean Society for Railway
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    • v.7 no.2
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    • pp.77-84
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    • 2004
  • In order to determine the most suitable material system for achieving the lightweight design while fulfilling the design requirements of carbody structures of Korean Tilting Train eXpress(TTX), aluminum carbody. composite carbody, and hybrid carbody combined with aluminum and composite structures were considered in the present study. The finite-element analysis was used to verify the design requirements or the TTX carbody structures with the material system considered in the design stages. The stresses in the carbody structures and deflections of underframe against static load cases were used as design criteria. The results show that the hybrid carbody structures are beneficial with regard to weight savings and structural integrity in comparison to aluminum and composite carbody structures.

Fabrication of Quasi-crystal Strengthened Aluminum Composites by Mechanical Milling Process (기계적 밀링 공정을 이용한 준결정 강화 알루미늄 복합재료의 제조)

  • Jang Woo Kil;Shin Kwang Seon
    • Journal of Powder Materials
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    • v.12 no.3
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    • pp.208-213
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    • 2005
  • Aluminum matrix composites strengthened by the quasi-crystalline (QC) phase were developed in the present study. The icosahedral $Al_{65}Cu_{20}Fe_{15}$ phase was produced by gravity casting and subsequent heat treatment. The mechanical milling process was utilized in order to produce the Al/QC composite powders. The microstructures of the composite powders were examined by optical microscopy (OM) and scanning electron microscopy (SEM). The composite powders were subsequently canned, degassed and extruded in order to produce the bulk composite extrusions with various volume fractions of QC. The microstructure and mechanical properties of the extrusions were examined by OM, SEM, Vickers hardness tests and compression tests. It was found that the microstructures of the Al/QC composites were uniform and the mechanical properties could be significantly improved by the addition of the QC phase.

Structure and Properties of EN AC AlSi12 Alloy Reinforced by Ceramic Fibre and Particles

  • Dobrzanki, Leszek A.;Kremzer, Marek
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1078-1079
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    • 2006
  • The paper presents the possibilities of obtaining new composite materials based on sintered porous ceramics with particles and fibre of $Al_2O_3$ infiltrated by aluminum alloy. The EN AC - AlSi12 alloy features the matrix material, whereas the RF50AX-301 preform, of Saffil Automotive, was used as the reinforcement. Examinations of ceramics preforms permeability were made. Metallographic examination of composite materials made on light microscope and in scanning electron microscope show that aluminum alloys fill micropores in the matrix. New composite materials show twice higher value of hardness in comparison with matrix. Results indicate that it is possible to infiltrate porous ceramic with liquid aluminum alloy to obtain new composite materials were advantageous properties of each component are connected.

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A Study of Shear Properties of Surface Treated Aluminum/CFRP Composites (표면처리된 알루미늄/CFRP 복합재의 전단특성에 관한 연구)

  • 양준호;지창헌;윤창선;이경엽
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.75-78
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    • 2000
  • This study investigates the effect of surface treatment on the shear strength between aluminum panel and composite plate. The aluminum panel was surface-treated by DC Plasma and the composite Plate was surface-treated by ion beam. Lap shear test and T-peel test were performed to determine the shear strength and T-peel strength. Results showed that the shear strength of surface-treated case was 2.5 times higher than that of untreated case. The T-peel strength of treated case was more than 5 times higher than that of untreated case. SEM examination showed that the strength increase of surface-treated case was due to the more spread of epoxy to the panel.

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A Study on Material Selection of the Carbody Structure of Korean Tilting Train eXpress(TTX) (한국형 고속 틸팅열차(TTX)의 차체 재질 선정 연구)

  • Shin, Kwang-Bok;Koo, Dong-Hoe
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.462-467
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    • 2004
  • In order to determine the most suitable material system which can achieve the lightweight design and fulfill the design requirements of carbody structures of Korean Tilting Train eXpress (TTX), aluminum carbody, composite carbody, and hybrid carbody combined with aluminum and composite structures were considered in present study. The finite-element analysis was used to verity the design requirements of the TTX carbody structures with the material system being considered in the design stages. The stresses in the carbody structures and deflections of underframe against static load cases were checked as design criteria. The results show that the hybrid carbody structures are beneficial with regard to weight savings and structural integrity when compared to aluminum and composite carbody structures.

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Evaluation of Composite Mold for Small Composite Propeller (소형 복합재료 프로펠러를 위한 복합재료 몰드 평가)

  • Nhut, Pham Thanh;Yum, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.279-285
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    • 2013
  • The feasibility of substituting a composite mold for an aluminum mold in the fabrication of a small ship propeller was investigated. A small three-blade aluminum propeller was used as a plug for manufacturing the composite mold. A GRPG composite mold and propeller were made from an unsaturated polyester resin, Epovia gelcoat, and woven and mat glass fibers using the compression and vacuum method at room temperature. The hardness and surface roughness and the strength and deformation of the compression and suction molds were experimentally determined. The results were compared with the ISO 484/2 standard and some aluminum alloy materials. The results showed that the deformation of the mold satisfied the tolerance of the thickness of the blade. Some characteristics of the GRPG composite mold were better than those of the aluminum alloy mold (surface smoothness, weight, performance, and cost), and some characteristics were similar (detachment ability and life-cycle). Therefore, the composite mold is considered suitable for the fabrication of a small composite ship propeller.

A Study on the Evaluation Method for Bending Collapse Behavior of an Aluminum Square Tube (굽힘붕괴를 수반하는 알루미늄 사각관의 시험법에 관한 연구)

  • 이성혁;최낙삼
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.123-126
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    • 2002
  • To evaluate the bending collapse behavior of an aluminum square tube, a finite element simulation for the four-point bending test was suggested. Local buckling deformation near the center of an aluminum tube specimen was induced which has been partly inserted by two steel bars. Simulation results showed good agreements with those of experiment.

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Reaction Characteristics Study of Aluminum-Copper(II) Oxide Composites Initiated by the Electrostatic Discharge (Aluminum-Copper(II) Oxide Composite의 정전기에 의한 반응 특성 연구)

  • Kim, Minjun;Kim, Sung Ho;Kim, Jayoung;Im, Yeseul
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.5
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    • pp.591-598
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    • 2018
  • The reaction characteristics of aluminum-copper(II) oxide composites initiated by the electrostatic discharge were studied as changing the aluminum particle size. Three different sizes of aluminum particles with nano-size copper(II)-oxide particle were used in the study. These composites were manufactured by two methods i.e. a shock-gel method and a self-assembly method. The larger aluminum particle size was, the less sensitive and less violent these composites were based on the electrostatic test. On the analysis of high speed camera about ignition appearances and burning time, the burning speed was faster when aluminum particle size was smaller.

Axial Crush and Energy Absorption Characteristics of Aluminum/GFRP Hybird Square Tubes (알루미늄/GFRP 혼성 사각튜브의 정적 압축 붕괴 및 에너지 흡수 특성)

  • 김구현;이정주;신금철
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.208-219
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    • 2000
  • In this study, static axial crush tests were performed with the new aluminum/GFRP hybrid tube. Glass/Epoxy prepregs were wrapped around an aluminum tube and co-cured. The failure of the hybrid tube was stable and progressive without trigger mechanism, and specific energy absorption was increased to the maximum of 33% in comparison with the aluminum tube. Effective energy absorption is possible for an inner aluminum tube because a wrapped composite tube constrains the deflection of an aluminum tube. The failure of a hybrid composite tube was stable without trigger mechanism because the inner aluminum tube could play the role of the crack initiator and controller. Mean crushing load could be calculated by modifying the plastic hinge collapse model for hybrid materials. The predicted results by this analytical model showed good agreement with the experimental results. It can be said that Aluminum/Glass-Epoxy hybrid tube is suitable for the vehicle front structure because this hybrid tube shows effective energy absorption, easy production, and simple application capability for RTM process.

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