• Title/Summary/Keyword: aluminium wire

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A study on stress analysis of aluminium wire in hybrid IC using far vehicles (A force analysis acting on aluminium wire) (자동차용 하이브리드 IC에 사용되는 알미늄선의 응력해석에 관한 연구 (제1보 알미늄선에 작용하는 하중 분석))

  • 임석현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.23-27
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    • 1999
  • A lot of electronic parts are used for recent vehicles. If electronic parts break down, it will bring passenger to fatal wound. The very representative trouble of electronic parts is a cut aluminium wire of a hybrid IC. In this study, I analyzed a cause of cut aluminium wire and the main results obtained on this study are summarized as follows; (1) The forces acting on the aluminium wire are because of thermal expansion of a resin. (2) The forces acting on the aluminium wire are obtained by the theoretical analysis and those results are agree well with those of the FEM.

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Characteristics of Surface Roughness in the Wire-Cut Electric Discharge Cutting Conditions of Aluminium Alloy 2024 (알루미늄 합금 2024에서 와이어 컷 방전가공조건에 따른 표면 거칠기 특성)

  • Lee, Soon-Kwan;Ryu, Cheong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.39-45
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    • 2012
  • Currently, the aircraft industry, aircraft parts as well as airframe have been developed in producing, the aircraft parts and fuselages have been produced the product by cutting rather than forging and casting because of the residual stress and stress concentration. In this study, the aircraft is being used in many parts of aluminium alloy 2024 in wire-cut E.D.M. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. It is found that cutting mountain part on surface roughness of the curve 0.3mm than 0.25mm diameter wire electrode is stable in many uniform distribution.

A study or Metallic sheath for Extra-high voltage XLPE cable (초고압 XLPE 케이블 금속 차폐층 고찰)

  • Choi, C.S.;Lee, K.J.;Chung, M.Y.;Kwon, B.I.
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1652-1654
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    • 1994
  • The Extra-high voltage XLPE cable is characterized by low transmission loss, large capacity, and high reliability. Conventionally, for XLPE cables of l54kV and above, aluminium sheath was used to be moisture barrier (thus preventing water tree deterioration of the insulation) and to protect cable core from physical stresses. However, as transmission capacity of the cable increases, so does the cable diameter and the corresponding aluminium sheath outer diameter and thickness. As a result, eddy-current loss in the sheath is increased, limiting the maximum current capacity of the cable itself. As an alternative to aluminium sheath, we have adopted stainless steel sheath with non-magnetic properties and a large resistivity, The new XLPE cable with stainless-steel sheath (CSZV cable) has drastically reduced eddy-current loss in the sheath.

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The effect of Surface Roughness on Wire-cut Electric Discharge Machining of Discharge Energy in Aluminium Alloy 2024 (알루미늄 합금 2024의 와이어 컷 방전가공에서 방전 에너지가 표면 거칠기에 미치는 영향)

  • Ryu, Cheong-Won;Choi, Seong-Dae;Lee, Soon-Kwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.714-719
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    • 2011
  • The surface roughness depending on the machining method is very important because is produce a finished product through riveting, sealing, bonding, and special paint in order to curb the turbulence and air resistance which occur between the sheets. Aluminum alloy 2024 which is widely used for interior and exterior material of aircraft are tested. Jin-young JW-60C wire cutting machine was used in this experiment. In this paper, the experimental investigation has been performed to find out the influence of the surface roughness and surface shape characteristics on the wire-cut EDM of discharge energy in aluminium alloy 2024. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. The experimental results give the guideline for selecting reasonable machining parameters. The high discharge energy on the idle time, almost no change in surface roughness can be seen.

Characteristic of Fatigue Properties with Tension and Bending Loading Using High Strength Steel Wire (고강도 강선의 인장 및 회전굽힘 피로특성)

  • U, Byeong-Cheol;Kim, Sang-Su;Kim, Byeong-Geol;Seo, Chang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.161-167
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    • 2001
  • The overhead transmission wires operating both at warm temperature and tighten state for a long period of time in a power transmission plant are degraded by air pollution, wind, creep and slip between steel wire and aluminium conductor. The objective of this study is to investigate to investigate the characteristics of fatigue properties with tension and bending loading of a high carbon steel wire. The fatigue behaviors have been carried out by tension-tension, 4 points bending and 3 points bending loading. In the present study, a conventional fatigue strengths between 4 points bending and tension-tension fatigue were determined by Gerber, Sorderberg and Goodmans theory and we investigated S-N diagram for bending and tensile loading.

Characteristic of fatigue properties with tension and bending loading using high strength steel wire (고강도 강선의 인장 및 회전굽힘 피로특성)

  • Woo, Byung-Chul;Kim, Sang-Soo;Kim, Byung-Guel;Suh, Chang-Min
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.274-279
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    • 2000
  • The overhead transmission wires operating both at warm temperature and tighten state for a long period of time in a power transmission plant are degraded by air pollution, wind, creep and slip between steel wire and aluminium conductor. The objective of this study is to investigate a high carbon steel wire. We tested for basic mechanical properties and 3 types fatigue behavior, tension-tension, 4 points bending and 3 points bending fatigues. In this study, a conventional fatigue strengths between 4 points bending and tension-tension fatigue were determined by Gerber, Sorderberg and Goodman's theory and we investigated S-N diagram for bending and tensile loading.

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Characteristics of Surface Roughness Based on Wire Vibration and Wire-cut Electric Discharge Machining of Aluminum Alloy 6061 (I) (알루미늄 합금 6061에서 와이어 진동부가에 의한 와이어 컷 방전가공에 따른 표면 거칠기 특성 (I))

  • Ryu, Cheong-Won;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.59-66
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    • 2015
  • The production of high value-added products requires efficient processing and this constant demand for complex shape processing has led to the need for hybrid processing. In this study, the surface characteristics of hybrid machining, which combines wire-cut E.D.M and vibration, are examined. The selected experimental parameters are verticality, waveform, amplitude, peak current and frequency. The experimental results provide a guideline for selecting reasonable machining parameters. Surface roughness was improved by increasing the amplitude of the vibration.

Characteristics of Surface Roughness According to Wire Vibration and Wire-cut Electric Discharge Machining of Aluminum Alloy 6061 (III) (알루미늄 합금 6061에서 와이어 진동부가에 의한 와이어 컷 방전가공에 따른 표면 거칠기 특성 (III))

  • Ryu, Cheong-Won;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.81-88
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    • 2016
  • Recently, high-efficiency machining in the production of high-value products with complex shapes has constantly been required along with the need for hybrid machining. In this study, in addition to wire-cut Electric Discharge Machining (EDM) and vibration, we present the possibility of a hybrid process by carrying out an experiment with aluminum alloy, and the hybrid process determines the nature of the surface. The selected experimental parameters are waveform, amplitude, peak current, and two-dimensional (2D) vibration. The experimental results give the guideline for selecting reasonable machining parameters. The surface roughness was improved about 20% with increases in the amplitude of the vibration.

Characteristics of Surface Roughness According to Wire Vibration Wire-cut Electric Discharge Machining of Aluminum Alloy 6061(II) (알루미늄 합금 6061에서 와이어 진동부가에 의한 와이어 컷 방전가공에 따른 표면 거칠기 특성(II))

  • Ryu, Cheong-Won;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.100-107
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    • 2015
  • Recently, high-efficiency machining in the production of high-value products with a complex shape has constantly been required with the need for hybrid machining. In this study, in addition to the wire-cut E.D.M. and vibration used to present the possibility of a hybrid process by carrying out the aluminum alloy experiment, the hybrid process determines the nature of the surface. The selected experimental parameters are horizontality, waveform, amplitude, peak current, and frequency. The experimental results give guidelines for selecting reasonable machining parameters. The surface roughness was improved by about 20% with increases in the amplitude of the vibration.