• Title/Summary/Keyword: air bearing

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The Effect of Aerated Oil Considering Live Oil Surface Tension on High-Speed Journal Bearing

  • Chun, Sang-Myung
    • KSTLE International Journal
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    • v.2 no.2
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    • pp.103-113
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    • 2001
  • The influence of aerated oil on high-speed journal bearing is examined by classical thermohydrodynamic lubrication theory coupled with analytical models for viscosity and density of air-oil mixture in fluid-film bearing. Convection to the walls and mixing with supply oil and re-circulating oil are considered. The live oil surface tension is considered as functions of temperature, API gravity and air volume ratio. With changing eccentricity ratio, it is investigated the effects of air bubbles on the performance of a high-speed plain journal bearing. Just at the moderate eccentricity ratios, even if the involved aeration levels are not so severe and the entrained air bubble sizes are not so small, it is found that the bearing load and friction farce may be changed so visibly for the high speed bearing operation.

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An Analysis of Dynamic Characteristics of Air-Lubricated Slider Bearing by Using Perturbation Method (섭동법을 이용한 공기윤활 슬라이더 베어링의 동특성 해석)

  • Gang, Tae-Sik;Choe, Dong-Hun;Jeong, Tae-Geon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1520-1528
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    • 2000
  • This study presents a method for determining bearing stiffness and damping coefficients of air-lubricated slider bearing, and shows influences of air-bearing surface geometry(recess depth, crown an d pivot location) on flying attitude and dynamic characteristics. To derive the dynamic lubrication equation, the perturbation method is applied to the generalized lubrication equation which based on linearized Boltzmann equation. The generalized lubrication equation and the dynamic lubrication equation are converted to a control volume formulation, and then, the static and dynamic pressure distributions are calculated by finite difference method. The recess depth and crown of the slider show significantly influence on flying attitude and dynamic characteristics comparing with those of pivot location.

Development of Self Acting Air-Lubricated Ceramic Bearing for 1" HDD (1" HDD용 세라믹 공기 동압 베어링 개발)

  • 유진규;황태연
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.567-570
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    • 2003
  • In recent years, the demand of mobile device, such as digital camera, camcorder and PDA, increases remarkably. So, requirements of the mobile information data storage used in the mobile devices increase noticeably also. 1" micro data storage is a kind of mobile storage. which has a CF type II form factor, and the similar structure of the general 3.5" HDD. In this paper, we developed the self acting air-lubricated ceramic bearing for the 1" micro data storage. The self acting air-lubricated ceramic bearing Is superior to the fluid bearing and the ball bearing on power consumption.

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Characteristics Analysis and Comparison of Careless and Slotless BLDC Motor used in Digital Lightening Processor Motor with Air-Dynamic Bearing (공기 동압 베어링을 갖는 디지털 라이트닝 프로세서 모터용 코어리스 및 슬롯리스 BLDC 모터의 특성 분석 및 비교)

  • Yang, Iee-Woo;Kim, Young-Seok;Kim, Sang-Uk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.6
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    • pp.1039-1046
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    • 2007
  • This paper presents the analysis for power consumption, mechanical vibration and acoustic noise characteristics of the Coreless and Slotless Brushless DC motor in Digital Lightening Processor(DLP) Motor with the Air-Dynamic Bearing. The Coreless BLDC motor has not the stator yoke as well as the stator slot to remove the unbalance force by the interaction between the stator yoke and Air-Dynamic Bearing clearance. The assembling tolerance and the processing error make the air-gap difference between the magnet and the stator yoke .which occurs the unbalanced electro-magnetic force in the Slotless BLDC motor. It imposes the air-dynamic bearing on the disturbance force and makes the Air-Dynamic Bearing vibrated and noised. Also, The attractive force between the magnet and the silicon steel stator yoke increases the power consumption. In this paper, the power consumption, mechanical vibration and acoustic noise of the Coreless BLDC motor and the Slotless BLDC motor with the silicon steel stator yoke are simulated, analyzed, and tested using the manufactured proto-type motors with Air-Dynamic bearing. The simulated and tested results present that the Coreless BLDC motor without the silicon steel stator yoke has the lower mechanical vibration and noise ,and lower power consumption than the Slotless BLDC motor with the silicon steel stator yoke in Digital Lightening Processor Motor with Air-Dynamic Bearing.

An Analysis and Test for Leakage Flow of Sealless Cylinder (고성능 씰리스 실린더의 해석 및 누설유량 시험)

  • Kim, Sung-Jong;Kim, Dong-Soo;Lee, Seung-Hyun
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.961-966
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    • 2004
  • The cylinder without seal has a piston with air bearing which is partly cylindrical and conical shape. The description of system geometry is deviation by the flow rate equation. Then pressure distribution and bearing force equations are derived. Several non-dimensional parameters are suggested. The relationship among bearing force, leakage flow and geometry of the bearing is investigated by simulation. And determination method for optimal design of sealless cylinder is given. A prototype of sealless cylinder which had rod bearing with four pockets, five pockets, and six pockets was built respectively. As a result of leakage flow test, it is evaluation to air bearing in sealless cylinder.

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Study on the Air Foil Bearings of the Turbo-Expander for Fuel Cell System (연료 전지용 터보 익스펜더의 공기 포일 베어링에 대한 연구)

  • Lee Yong-Bok;Park Dong-Jin;Kim Chang-Ho
    • Tribology and Lubricants
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    • v.21 no.3
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    • pp.114-121
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    • 2005
  • As fuel cell system is environmental friendly generator, its performance depends on its air supply system. Because, fuel cell stack generates electrical energy by electron and the electron is generated by reacting between air and hydrogen. So, more and more compressed air is supplied, more and more the energy can be obtained. In this study, turbo-expander supported by air foil bearing is introduced as the air supply system used by fuel cell systems. The turbo-expander is a turbo machine which operates at high speed, so air foil bearings suit its purpose for the bearing elements. Analysis for confirming the stability and endurance is conducted. Based on FDM and Newton-Raphson method, characteristics of air foil bearing, dynamic coefficients, pressure field and load capacity, are obtained. Using the characteristics of air foil bearing, the rotordynamic analysis is performed by finite element method. The analysis (stability analysis and critical speed map) shows that turbo-expander is stability at running speed. After the analysis, the test process and results are presented. The goals of test are running up to 90,000 RPM, flow rate of 150 $m^3/h$ and pressure ratio of 1.15. The test results show that the aerodynamic performance and stability of turbo-expander are satisfied to the primary goals.

Dynamic Characteristics of Externally Pressurized Air Pad Bearings with Closed Loop Grooves (닫힌 그루브를 갖는 외부가압 공기 패드 베어링의 동특성 해석)

  • Park, Gwang Won;Park, Sang-Shin
    • Tribology and Lubricants
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    • v.33 no.6
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    • pp.309-314
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    • 2017
  • This paper presents a theoretical investigation of the dynamic characteristics of externally pressurized air pad bearings with closed loop grooves. These grooves are made on the surface of bearings to reduce the number of supply holes so that manufacturing costs can be reduced. The semi-implicit method is applied to calculate the time varying pressure profile on the air bearing surface owing to the advantages of numerical stability and fast time tracing characteristics. The static pressure of the groove bearings is much higher than that without grooves, so the groove bearings can provide high load carrying capacity. The equation of motion considering vertical motion and tilting motion are also solved using the Runge-Kutta 4th order method. By combining the semi-implicit method and the Runge-Kutta method, fast calculations of the dynamic behavior of the air bearing can be achieved. The variations of bearing reaction force, air film reaction moment, height, and tilting angle are investigated for the step force input, which is 20% higher than the bearing reaction, when the nominal clearance is 6 mm. The effect of the groove width and the groove depth are investigated by calculating the dynamic behavior. The possibility of the air hammering with the depth of the groove is found and discussed.

On the Bearing-to-Bearing Variability in Experimentally Identified Structural Stiffnesses and Loss Factors of Bump-Type Foil Thrust Bearings under Static Loads (범프 타입 포일 스러스트 베어링의 정하중 구조 강성 및 손실 계수 차이에 관한 실험적 연구)

  • Lee, Sungjin;Ryu, Keun;Jeong, Jinhee;Ryu, Solji
    • Tribology and Lubricants
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    • v.36 no.6
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    • pp.332-341
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    • 2020
  • High-speed turbomachinery implements gas foil bearings (GFBs) due to their distinctive advantages, such as high efficiency, lesser part count, and lower weight. This paper provides the test results of the static structural stiffnesses and loss factors of bump-type foil thrust bearings with increasing preload and bearing deflection. The focus of the current work is to experimentally quantify variability in structural stiffnesses and loss factors among the four test thrust bearings with identical design values and material of the bump and top foil geometries using the same (open-source) fabrication method. A simple test setup, using a rigidly mounted non-rotating shaft and thrust disk, measures the bearing bump deflections with increasing static loads on the test bearing. The inner and outer diameters of the test bearings are 41 mm and 81 mm, respectively. The loss factor, best-representing energy dissipation in the test bearings, is estimated from the area inside the local hysteresis loop of the load versus the bearing deflection curve. The measurements show that structural stiffnesses and loss factors of the test bearings significantly rely on applied preloads and bearing deflections. Local structural stiffnesses of the test bearings increase with applied preloads but decrease with bearing deflections. Changes of loss factors are less sensitive to applied preloads and bearing deflections compared to those of structural stiffnesses. Up to 35% variability in static load structural stiffnesses is found between bearings, while up to 30% variability in loss factors is found between bearings.

Optimal Design of an Exhaust System of a Vacuum-Compatible Air Bearing (진공용 공기베어링 배기시스템의 최적설계)

  • Khim, Gyung-Ho;Park, Chun-Hong;Lee, Hu-Sang;Kim, Seung-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.86-95
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    • 2007
  • This paper presents the optimal design of an exhaust system of a vacuum-compatible air bearing using a genetic algorithm. To use the air bearings in vacuum conditions, the differential exhaust method is adopted to minimize the air leakage, which prevents air from leaking into a vacuum chamber by recovering air through several successive seal stages in advance. Therefore, the design of the differential exhaust system is very important because several design parameters such as the number of seals, diameter and length of an exhaust tube, pumping speed and ultimate pressure of a vacuum pump, seal length and gap(bearing clearance) influence on the air leakage, that is, chamber's degree of vacuum. In this paper, we used a genetic algorithm to optimize the design parameters of the exhaust system of a vacuum-compatible air bearing under the several constraint conditions. The results indicate that chamber's degree of vacuum after optimization improved dramatically compared to the initial design, and that the distribution of the spatial design parameters, such as exhaust tube diameter and seal length, was well achieved, and that technical limit of the pumping speed was well determined.