• Journal of Welding and Joining
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• 제23권6호
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• pp.49-54
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• 2005

Inner Structured and Bonded(ISB) panel, a kind of metallic sandwich panel, consists of two thin skin plates bonded to a micro-patterned inner structure. Its overall thickness is $1\~3mm$and it has attractive properties such as ultra-lightweight, high efficiency in stiffness-to-weight and strength-to-weight ratio. In many previous studies, resistance welding, brazing and adhesive bonding are studied for joining the panel. However these methods did not consider productivity, but focused on structural characteristics of joined panels, so that the joining process is very complicated and expensive. In this paper, a new joining process with resistance welding is developed. Curved surface electrodes are used to consider the productivity and the stopper is used between electrodes during welding time to maintain the shape of inner structure. Welding time, gap of electrodes and distance between welding points are selected as the process parameters. By measuring the tensile load with respect to the variation of welding time and gap of electrodes, proper welding conditions are studied. Welding time is proper between 1.5-2.5cycle. If welding time is too long, then inner structures are damaged by overheating. Gap of electrode should be shorter than threshold value fur joint strength, when total thickness of inner structure and skin plate is 3.3mm, the threshold distance is 3.0mm.

• 터널과지하공간
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• 제20권6호
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• pp.434-445
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• 2010

대용량 전력에너지저장시설로서의 복공식 압축공기 지하저장시설의 기밀시스템을 구성하는 콘크리트 라이닝 및 현장 타설 과정에서 발생하는 시공이음부의 투기특성을 파악하고자 콘크리트 블록시료를 이용한 모형실험을 수행하였다. 시공이음부의 투과계수는 콘크리트 블록보다 약 $10^1{\sim}10^4$ 배 정도의 투과성이 큰 것으로 파악되어, 현장 타설과정에서 시공이음부의 품질관리가 저장시설의 기밀성능 확보 관점에서 매우 중요함을 확인하였다. 또한, 접합면에 아크릴계 접착제를 타설함으로써 시공이음부의 투과계수를 콘크리트 블록 수준까지 감소시킬 수 있었으며 콘크리트 블록의 초기 수분함량이 높을수록 투과계수가 감소하여 기밀성능을 향상시킬 수 있음을 확인하였다.

• 한국정밀공학회지
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• 제23권8호
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• pp.127-136
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• 2006

Metallic sandwich plates with inner dimpled shell subject to 3-point bending have been analyzed and then optimized for minimum weight. Inner dimpled shells can be easily fabricated by press or roll with high precision and bonded with same material skin sheets by resistance welding or adhesive bonding. Metallic sandwich plates with inner dimpled shell structure can be optimally designed for minimum weight subject to prescribed combination of bending and transverse shear loads. Fundamental findings for lightweight design are presented through constrained optimization. Failure responses of sandwich plates are predicted and formulated with an assumption of narrow sandwich beam theory. Failure is attributed to four kinds of mechanisms: face yielding, face buckling, dimple buckling and dimple collapse. Optimized shape of inner dimpled shell structure is a hemispherical shell to minimize weight without failure. It is demonstrated that bending stiffness of sandwich plate is 2 or 3 times larger than solid plates with the same strength. Failure mode boundaries and iso-strength lines dependent upon the geometry and yield strain of the material are plotted with respect to geometric parameters on the failure map. Because optimal parameters of maximum strength for given material weight can be selected from the map, analytic solutions for maximum strength are expressed as a function of only material property and proposed strength. These optimal parameters match well with numerical optimal parameters.

• 비파괴검사학회지
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• 제36권3호
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• pp.211-216
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• 2016

에폭시 수지는 여러 산업분야에서 다양한 구조물의 접합과 제조에 사용된다. 구조물의 안전성과 접합재료의 최적 성능 확보를 위해서는 에폭시 수지의 경화 과정 모니터링 기반의 공정 제어가 요구된다. 광섬유 센서는 실과 같은 형태적 특징으로 인해 에폭시 수지의 경화 모니터링에 적합한 센서이다. 본 연구에서는 광섬유 브래그 격자 센서(fiber Bragg grating, FBG)를 이용하여 에폭시 수지의 경화 모니터링 연구를 수행하였다. 실제 실험을 통해, FBG를 기반으로 에폭시 수지의 경화과정에서 에폭시의 부피 수축에 의해 센서에 가해지는 변형률을 측정하고 온도의 변화에 의한 신호 변화를 보정하여 경화과정에서 발생하는 변형률의 정확한 모니터링이 가능함을 확인하였다. 추가적으로, 두 가지 에폭시 수지의 경화도 과정을 비교 분석하여 에폭시 종류에 따른 경화과정의 차이를 확인하였다. 결론적으로 FBG 센서가 에폭시 수지의 경화도 모니터링에 유용하다는 점을 확인하였다.

• 패션비즈니스
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• 제23권2호
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• pp.77-88
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• 2019

One way of appling 3D printing to garments is through the combination of 3D polymer filaments in textile fabrics. it is essential to understand the interface between the polymer and the 3D composite fabric in order to enhance the adhesion strength between the polymers and the peeling strength between the fabric and the polymer. In this study, the adhesion of composite printed specimens using a combination of fabric and polymers for 3D printing was investigated, and also the change in adhesion was investigated after the composite fabric printed with polymers was subjected to constant pressure. Through this process, the aims to help develop and utilize 3D printing textures by providing basic data to enhance durability of 3D printing composite fabrics. The measure of the peeling strength of the composite fabric prepared by printing on a fabric using PLA, TPU, Nylon polymer was obtained as follows; TPU polymer for 3D printing showed significantly higher peel strength than polymers of composite fabric using PLA and Nylon polymer. In the case of TPU polymer, the adhesive was crosslinked because of the reaction between polyurethane and water on the surface of the fabric, thus increasing the adhesion. It could be observed that the adhesion between the polymer and the fiber is determined more by the mechanical effect rather than by its chemical composition. To achieve efficient bonding of the fibers, it is possible to modify the fiber surface mechanically and chemically, and consider the deposition process in terms of temperature, pressure and build density.

• 한국분말재료학회지
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• 제28권6호
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• pp.483-490
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• 2021

A new Fe-Cr-Mo-B-C amorphous alloy is designed, which offers high mechanical strength, corrosion resistance as well as high glass-forming ability and its gas-atomized amorphous powder is deposited on an ASTM A213-T91 steel substrate using the high-velocity oxygen fuel (HVOF) process. The hybrid coating layer, consisting of nanocrystalline and amorphous phases, exhibits strong bonding features with the substrate, without revealing significant pore formation. By the coating process, it is possible to obtain a dense structure in which pores are hardly observed not only inside the coating layer but also at the interface between the coating layer and the substrate. The coating layer exhibits good adhesive strength as well as good wear resistance, making it suitable for coating layers for biomass applications.

• 항공우주시스템공학회지
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• 제16권1호
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• pp.12-16
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• 2022

유도 용접은 비접촉식으로 깨끗하고 빠른 공정으로 현재 주목받고 있다. 하지만 열가소성 수지는 전자기장에 영향을 받지 않기 때문에 유도 용접은 서셉터(Susceptor)라는 발열체가 필요하다. 고품질 접합을 목표로 연구가 진행되고 있지만, 결국 발열체라는 이물질이 들어가기 때문에 기준이 필요하다. 시편의 제작과 시험은 ASTM D5868에 근거하여 진행된다. 본 논문에서 평가 기준은 용접된 접합면의 상태와 기공률, 전단강도로 총 3가지를 근거로 판단할 것을 제안한다. 용접되는 접착면은 용융되고 냉각되면서 고형화가 되기 때문에 급격한 온도 변화는 기공을 발생시킬 수 있다. 또한 가열이 균일하지 않다면 원하는 성능을 기대하기 힘들다. PA6 (CF 30%) 엔지니어링 플라스틱을 이용하여 서셉터 제작과 유도 용접 그리고 성능 검증으로 진행하였다.

• Restorative Dentistry and Endodontics
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• 제46권3호
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• pp.36.1-36.11
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• 2021

Objectives: This study aimed to evaluate Emblica officinalis (Indian gooseberry or amla) as an acid etchant and matrix metalloproteinase (MMP) inhibitor, and to compare its effect on the microshear bond strength of composite resin with orthophosphoric acid (OPA) and 2% chlorhexidine (CHX) as an acid etchant and MMP inhibitor, respectively. Materials and Methods: The etching effect and MMP-inhibiting action of amla on dentin samples were confirmed by scanning electron microscopy (SEM) and gelatin zymography, respectively. Dentinal slabs (3 mm thick) from 80 extracted human molars were divided into 10 and 20 samples to form 2 control groups and 3 experimental groups. Groups 1, 2, and 4 were etched with OPA and groups 3 and 5 with amla juice. An MMP inhibitor was then applied: CHX for group 2 and amla extract for groups 4 and 5. Groups 1 and 3 received no MMP inhibitor. All specimens received a standardized bonding protocol and composite resin build-up, and were subjected to microshear bond strength testing. The force at which the fracture occurred was recorded and statistically analyzed. Results: Amla juice had a similar etching effect as a self-etch adhesive in SEM and 100% amla extract was found to inhibit MMP-9 by gelatin zymography. The microshear bond strength values of amla were lower than those obtained for OPA and CHX, but the difference was not statistically significant. Conclusions: Amla has a promising role as an acid etchant and MMP inhibitor, but further studies are necessary to substantiate its efficacy.

• Current Photovoltaic Research
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• 제11권4호
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• pp.114-117
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• 2023

Transparent Photovoltaic (PV) modules have recently been in the spotlight because they can be applied to buildings and vehicles. However, crystalline silicon (c-Si) solar modules, which account for about 90% of the PV module market, have the disadvantage of applying transparent PV modules due to their unique opacity. Recently, a see-through type PV module using a crystalline silicon solar strap has been developed. However, there is a problem due to a decrease in aesthetics due to the metal ribbon in the center of the see-through type PV module and difficulty bonding the metal ribbon due to the low voltage output of the strap. In this study, to solve this problem, we developed a fabrication process of series connected c-Si solar strap cells using the c-Si solar cells. We succeeded in fabricating a series connected strap with a width of 2-10 mm, and we plan to manufacture an aesthetic see-through type c-Si PV module.

• 대한치과보철학회지
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• 제46권5호
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• pp.511-519
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• 2008

연구목적: 본 연구의 목적은 자가중합 또는 이중중합을 위한 활성제가 포함된 상아질 접착제에서 활성제의 사용 유무가 자가중합 복합레진과 상아질 접착제간의 전단결합강도에 미치는 영향을 평가하는 것이다. 연구 재료 및 방법: 실험을 위하여 우식 및 충전물이 없는 건전한 대구치 50개를 주문제작한 아크릴릭 레진블록에 포매한 후, 모델 트리머로 연마하여 평활한 상아질면을 만든 후, 600grit 실리콘 카바이드 페이퍼로 연마하고 증류수에 보관하였다. 50개의 시편을 10개씩 5개 군으로 나눈 후, 상아질 접착제를 제조사의 지시대로 도포한 후, 플라스틱 주형을 이용하여 자가중합 복합레진 (Luxacore)을 접착시켰다. 상아질 접착제는 One-Step (OS군), Prime&Bond NT, AdheSE를 이용하였는데 Prime&Bond NT와 AdheSE는 단독으로 사용한 군 (PB군, AS군)과 활성제를 같이 사용한 군 (PBA군, ASA군)으로 다시 나누었다. 증류수에 24시간 보관 후, 인스트론 만능시험기를 사용하여 시편에 1 mm/min의 전단속도로 하중을 가하여 시편이 분리되는 최대 하중을 측정한 뒤, 단위 면적 당 결합강도 (MPa)로 환산하여 One-way ANOVA를 이용하여 비교, 분석하고 5% 유의수준에서 Tukey HSD 검정을 이용하여 분석하였다. 결과: 각 군의 전단결합강도의 평균을 보면, OS군이 18.6 MPa로 가장 높았고 그 다음이 PBA군 (10.3 MPa)과 ASA군 (10.2 MPa)이었고, PB군과 AS군이 각각 5.9 MPa, 6.0 MPa로 가장 낮은 전단결합강도를 나타내었다. 결론: 본 실험을 통해 Prime&Bond NT와 AdheSE에서 활성제를 같이 사용한 경우, 활성제를 사용하지 않은 경우보다 전단결합강도가 높아짐을 알 수 있었지만, 활성제가 포함되어 있지 않은 One-Step보다는 낮은 수치였다.