• 제목/요약/키워드: adhesive bonding

검색결과 768건 처리시간 0.031초

VLM-ST 공정의 완전 자동화를 위한 2단계 절단 경로 데이터 생성 방법에 관한 연구 (Generation of Cutting Path Data for Two Steps of the Cutting Process in Full- Automated VLM-ST)

  • 이상호;안동규;김효찬;양동열;박두섭;채희창
    • 한국정밀공학회지
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    • 제21권1호
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    • pp.140-148
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    • 2004
  • A novel rapid prototyping (RP) process, a full-automated transfer type variable lamination manufacturing process (Full-automated VLM-ST) has been developed. In the full-automated VLM-ST process, a vacuum chuck and a rectilinear motion system transfer the EPS foam material in the form of the plate with two pilot holes to the rotary supporting stage. The supplied material is then cut into an automated unit shape layer (AUSL) with a desired width, a desired length, a desired slope on the side surface, and a pair of reference shapes, which is called the guide shape (GS)’, including two pilot holes in accordance with CAD data through cutting in two steps using a four-axis synchronized hotwire cutter. Then, each AUSL is stacked by setting each AUSL with two pilot holes in the building plate with two pilot pins, and subsequently, adhesive is applied onto the top surface of the stacked AUSL by a bonding roller and pressure is simultaneously given to the bottom surface of the stacked AUSL. Finally, three-dimensional shapes are rapidly and automatically fabricated. This paper describes the method to generate guide shapes in AUSL data for the full-automated VLM-ST process. In order to examine the applicability of the method to generate guide shapes, three-dimensional shapes, such as a piston shape and a human head shape, are fabricated from the full-automated VLM-ST apparatus.

Applying the Ferrocement Concept in Construction of Concrete Beams Incorporating Reinforced Mortar Permanent Forms

  • Fahmy, Ezzat H.;Shaheen, Yousry B.I.;Abdelnaby, Ahmed Mahdy;Abou Zeid, Mohamed N.
    • International Journal of Concrete Structures and Materials
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    • 제8권1호
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    • pp.83-97
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    • 2014
  • This paper presents the results of an investigation aimed at developing reinforced concrete beams consisting of precast permanent U-shaped reinforced mortar forms filled with different types of core materials to be used as a viable alternative to the conventional reinforced concrete beam. To accomplish this objective, an experimental program was conducted and theoretical model was adopted. The experimental program comprised casting and testing of thirty beams of total dimensions $300{\times}150{\times}2,000mm$ consisting of permanent precast U-shaped reinforced mortar forms of thickness 25 mm filled with the core material. Three additional typical reinforced concrete beams of the same total dimensions were also cast to serve as control specimens. Two types of single-layer and double-layers steel meshes were used to reinforce the permanent U-shaped forms; namely welded wire mesh and X8 expanded steel mesh. Three types of core materials were investigated: conventional concrete, autoclaved aerated lightweight concrete brick, and recycled concrete. Two types of shear connections between the precast permanent reinforced mortar form and the core material were investigated namely; adhesive bonding layer between the two surfaces, and mechanical shear connectors. The test specimens were tested as simple beams under three-point loadings on a span of 1,800 mm. The behavior of the beams incorporating the permanent forms was compared to that of the control beams. The experimental results showed that better crack resistance, high serviceability and ultimate loads, and good energy absorption could be achieved by using the proposed beams which verifies the validity of using the proposed system. The theoretical results compared well with the experimental ones.

합판 공장 부산물을 이용한 파티클보드의 물성에 관한 연구 - 표층 구성요소 및 파티클 전처리 여부에 따른 비교 - (Properties of Particleboard Using Byproduct of Plywood Manufacture - Evaluation on the Elements of Surface Layer and Pre-treatment of Particles)

  • 황정택;피덕원;강석구
    • Journal of the Korean Wood Science and Technology
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    • 제41권1호
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    • pp.33-41
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    • 2013
  • 본 연구에서는 최근 파티클보드(Particle Board ; 이하 PB)의 원재료로 재활용되고 있는 목재 폐기물 중 합판공장의 부산물을 원재료로 사용하고 비포름알데히드계 EMDI접착제의 적용을 통한 제조조건을 최적화하여 재활용 원재료의 효과적인 활용을 통한 고(高)내수성 PB의 개발과 그에 대한 물리 기계적 특성을 규명하고자 하였다. 그 결과, (1) 베니어 적층 복합보드에 EMDI수지를 사용하였을 경우 휨 강도가 섬유방향 57.7 $N/mm^2$, 섬유 직각방향 25.1 $N/mm^2$의 강도를 나타내었다. (2) 두께팽윤율과 수분흡수율은 U형, M형, P형 실험에서 EMDI수지가 UF수지보다 높은 수준의 내수성을 나타내었다. (3) 잔존 포름알데히드의 양을 줄이고자 실행하였던 72시간 수침전처리는 파티클보드의 포름알데히드 방산량을 증가시키는 결과를 초래하였다.

Solid State Cesium Ion Beam Sputter Deposition

  • Baik, Hong-Koo
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 1996년도 The 9th KACG Technical Annual Meeting and the 3rd Korea-Japan EMGS (Electronic Materials Growth Symposium)
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    • pp.5-18
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    • 1996
  • The solid state cesium ion source os alumino-silicate based zeolite which contains cerium. The material is an ionic conductor. Cesiums are stably stored in the material and one can extract the cesiums by applying electric field across the electrolyte. Cesium ion bombardment has the unique property of producing high negative ion yield. This ion source is used as the primary source for the production of a negative ion without any gas discharge or the need for a carrier gas. The deposition of materials as an ionic species in the energy range of 1.0 to 300eV is recently recognized as a very promising new thin film technique. This energetic non-thermal equilibrium deposition process produces films by “Kinetic Bonding / Energetic Condensation" mechansim not governed by the common place thermo-mechanical reaction. Under these highly non-equilibrium conditions meta-stable materials are realized and the negative ion is considered to be an optimum paeticle or tool for the purpose. This process differs fundamentally from the conventional ion beam assisted deposition (IBAD) technique such that the ion beam energy transfer to the deposition process is directly coupled the process. Since cesium ion beam sputter deposition process is forming materials with high kinetic energy of metal ion beams, the process provider following unique advantages:(1) to synthesize non thermal-equilibrium materials, (2) to form materials at lower processing temperature than used for conventional chemical of physical vapor deposition, (3) to deposit very uniform, dense, and good adhesive films (4) to make higher doposition rate, (5) to control the ion flux and ion energy independently. Solid state cesium ion beam sputter deposition system has been developed. This source is capable of producing variety of metal ion beams such as C, Si, W, Ta, Mo, Al, Au, Ag, Cr etc. Using this deposition system, several researches have been performed. (1) To produce superior quality amorphous diamond films (2) to produce carbon nitirde hard coatings(Carbon nitride is a new material whose hardness is comparable to the diamond and also has a very high thermal stability.) (3) to produce cesiated amorphous diamond thin film coated Si surface exhibiting negative electron affinity characteristics. In this presentation, the principles of solid state cesium ion beam sputter deposition and several applications of negative metal ion source will be introduced.

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실시간 맥박 및 혈압 측정을 위한 폴리머 기판 압력센서 개발 (Development of Pressure Sensor on Polymer Substrate for Real-time Pulse and Blood Pressure Measurements)

  • 김진태;김성일;정연호
    • 한국전기전자재료학회논문지
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    • 제26권9호
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    • pp.669-676
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    • 2013
  • In this study, we introduce a polymer(polyimide) based pressure sensor to measure real-time heart beat and blood pressure. The sensor have been designed with consideration of skin compatibility of material, cost effectiveness, manufacturability and wireless detection. The designed sensor was composed of inductor coils and an air-gap capacitor which generate self-resonant frequency when electrical source is applied on the system. The sensor was obtained with metalization, etching, photolithography, polymer adhesive bonding and laser cutting. The fabricated sensor was shaped in circular type with 10mm diameter and 0.45 mm thickness to fit radial artery. Resonant frequencies of the fabricated sensors were in the range of 91~96 MHz on 760 mmHg pressurized environment. Also the sensor has good linearity without any pressure-frequency hysteresis. Sensitivity of the sensor was 145.5 kHz/mmHg and accuracy was less than 2 mmHg. Real-time heart beat measurement was executed with a developed hand-held measurement system. Possibility of real-time blood pressure measurement was showed with simulated artery system. After installation of the sensor on skin above radial artery, simple real blood pressure measurement was performed with 64 mmHg blood pressure variation.

치경부 5급 와동 수복의 잇솔질 마모에 관한 연구 (A Study on the Toothbrush-Dentifrice Abrasion of Class V Restroations)

  • 황수진;유미경;이광원
    • 구강회복응용과학지
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    • 제21권1호
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    • pp.69-81
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    • 2005
  • The objective of this study was to evaluate the toothbrush abrasion characteristics of class V restorations. Thirty extracted human premolars, which were collected from oral surgery clinics were used. We mounted five teeth in a metal ring mold of 50 mm in diameter and 15 mm in height using chemically cured acrylic resin. Class V cavities were prepared in lingual cervical root surfaces and restored using one of following restorative materials : Dentin Conditioner/Fuji II LC (Group FL), All Bond II/Z-250 (Group ZT), One-up Bond F/Palfigue Estelite (Group PE), F2000 Primer/Adhesive (Group FT), and Prime & Bond 2.1/Dyract AP (Group DR). They were stored under distilled water at $37^{\circ}C$ for seven days. The toothbrush abrasion test was conducted using a wear testing machine of pin-on disk type under a load of 1.5 N for 100,000 cycles. We have examined the bonded interfaces, the changes of surface roughness and color of abraded surfaces. From this experiment, the following results were obtained. 1. The change of surface roughness showed high degree: RMGIC>compomer>composite resin (p<0.05). 2. Because of the protrusion and missing of filler particles, SEM observation of abraded surfaces of RMGIC and compomers revealed the increase of surface roughness due to the selective removal of matrix resin. 3. The color change by toothbrush abrasion was affected in large part by the change of $L^*$ and $b^*$ of resin composites (p<0.05). 4. The color change by toothbrush abrasion was so small to detect by human eyes. 5. SEM observation of abraded surfaces revealed the interface bonding was the best in the FT group.

치과용 금-은-팔라디움 합금에 대한 프라이머 처리가 금속-레진 접착에 미치는 영향 (EFFECT OF METAL PRIMER TREATMENT OF THE Au-Ag-PD ALLOY SURFACE ON THE METAL-RESIN BONDING)

  • 이강;이청희;조광헌
    • 대한치과보철학회지
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    • 제39권4호
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    • pp.417-432
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    • 2001
  • The pcf metal primers on the bond strength and durability of 4-META/MMA-TBB resins adhered to an Au-Ag-Pd alloy. For this study, the specimens were divided into 8 groups as follows: Thermocyle 0 : (1) control group : sandblast, (2) Group I : sandblast + Cesead Opaque Primer; (3) Group II : sandblast + Metal Primer; (4) Group III : sandblast + V-Primer; Thermocyle 10,000 (5) control sandblast: (6) Group I : sandblast + Cesead Opaque Primer: (7) Group II : sandblast + Metal Primer; (8) Group III sandblast + V-Primer. The shear bond strength was determined using an Instron were observed with the use of scanning electron microscope. Finally, the strengths of bonded joints were evaluated with regard to their adherence energy using a wedge test. The results obtained were as follows ; (1) The shear bond strength of 4-META/MMA-TBB resin to the Au-Ag-Pd alloy was significantly improved in all the groups treated with the primers (p<0.05). (2) Regardless of the adhesive primers used, a significant difference was observed in the bond strength of the thermocycle 0 groups and 10,000 groups (p<0.05). (3) Both before and after thermocycling, the strongest bond strength between the resin an the alloy was obtained after treatment with a metal primer containing MEPS (p<0.05). (4) In the wedge test, the adherence energies of the control group and Group III decreased more rapidly than those of Group I and II during the 2nd day of storage in water.

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Shear bond strength of luting cements to fixed superstructure metal surfaces under various seating forces

  • Ozer, Fusun;Pak-Tunc, Elif;Dagli, Nesrin Esen;Ramachandran, Deepika;Sen, Deniz;Blatz, Markus Bernhard
    • The Journal of Advanced Prosthodontics
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    • 제10권5호
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    • pp.340-346
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    • 2018
  • PURPOSE. In this study, the shear bond strengths (SBS) of luting cements to fixed superstructure metal surfaces under various seating forces were investigated. MATERIALS AND METHODS. Seven different cements [Polycarboxylate (PCC), Glass-Ionomer (GIC), Zinc phospahate (ZPC), Self-adhesive resin (RXU), Resin (C&B), and Temporary cements ((RXT) and (TCS))] were bonded to a total number of 224 square blocks ($5{\times}5{\times}3mm$) made of one pure metal [Titanium (CP Ti) and two metal alloys [Gold-Platinum (Au-Pt) and Cobalt-Chrome (Co-Cr)] under 10 N and 50 N seating forces. SBS values were determined and data were analyzed with 3-way ANOVA. Pairwise comparisons and interactions among groups were analyzed with Tukey's simultaneous confidence intervals. RESULTS. Overall mean scores indicated that Co-Cr showed the highest SBS values ($1.96{\pm}0.4$) (P<.00), while Au-Pt showed the lowest among all metals tested ($1.57{\pm}0.4$) (P<.00). Except for PCC/CP Ti, RXU/CP Ti, and GIC/Au-Pt factor level combinations (P<.00), the cements tested under 10 N seating force showed no significantly higher SBS values when compared to the values of those tested under 50 N seating force (P>.05). The PCC cement showed the highest mean SBS score ($3.59{\pm}0.07$) among all cements tested (P<.00), while the resin-based temporary luting cement RXT showed the lowest ($0.39{\pm}0.07$) (P<.00). CONCLUSION. Polycarboxylate cement provides reliable bonding performance to metal surfaces. Resin-based temporary luting cements can be used when retrievability is needed. GIC is not suitable for permanent cementation of fixed dental prostheses consisting of CP Ti or Au-Pt substructures.

터널 숏크리트 라이닝 파괴 메커니즘에 대한 수치해석적 고찰 (Numerical Study on Failure Mechanism of Tunnel Shotcrete Lining)

  • 신휴성;신동인;배규진;김동규
    • 한국지반환경공학회 논문집
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    • 제10권7호
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    • pp.167-177
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    • 2009
  • 본 연구에서는 터널 붕괴붕락의 유형 중 국부 암괴하중에 의한 숏크리트 라이닝의 파괴특성을 유한요소 해석을 통해 고찰하였다. 우선, 기존 터널 라이닝 파괴특성을 보다 체계적으로 파악하기 위하여 암반과 숏크리트체 강성비와 부착강도의 특성에 변화를 주어 총 9가지의 조건을 설정하였다. 각 조건에 대한 블록낙하실험(falling block test)환경에서 수치해석을 수행하여 파괴양상을 고찰해 보고 기존의 이론적 파괴 메카니즘과 비교/평가하여 보았다. 결과적으로, 기존 문헌에서 언급된 4가지 파괴모드(점착파괴(adhesive failure), 직접전단파괴(direct shear failure), 휨인장파괴(flexural failure) 및 휨전단파괴(punching shear failure))가 모두 구현되긴 하였으나, 점착파괴는 항상 타 파괴유형과 동반되어 나타나며, 별도의 파괴유형으로 분류하는 것은 부적절하다고 판단되었다. 또한 기존 관련 연구에서는 터널공학의 주요개념인 아칭효과에 대해 고려치 않고 단순보 개념하에서 라이닝의 파괴특성을 고찰하였으며, 굴착에 의해 부가되는 라이닝의 초기 축력을 고려치 않고 있다. 이에 대해 터널특성에 부합된 경계조건들을 고려하여 신규 라이닝 파괴모드를 재 고찰하였으며, 곡률이 있는 터널 라이닝조건에서는 크게 두 가지 파괴유형으로 분류할 수 있는 것으로 파악되었다.

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자가부식 프라이머의 적용시간이 법랑질 접착에 미치는 영향 (EFFECT OF THE APPLICATION TIME OF SELF-ETCHING PRIMERS ON THE BONDING OF ENAMEL)

  • 진철희;조영곤;김수미;이명선
    • 대한치과보존학회:학술대회논문집
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    • 대한치과보존학회 2008년도 Spring Scientific Meeting(the 129th) of Korean Academy if Conservative Dentistry
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    • pp.224-234
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    • 2008
  • 이 연구의 목적은 6종의 자가부식 프라이머 접착시스템에서 제조사에서 추천한 프라이머 적용시간과 2배의 프라이머 적용시간에 따른 법랑질에 대한 미세전단 결합강도와 전자현미경적 소견을 비교하기 위하여 시행하였다. 이 연구의 결과 법랑질에 대한 자가부식 프라이머 접착제의 결합강도는 제조사에서 추천한 프라이머의 적용시간보다 프라이머의 적용시간을 2배 증가시킨 경우 높게 나타났으며, 특히 pH가 높은 프라이머를 사용하였을 때 통계학적으로 높은 결합강도를 나타내었다. 이는 법랑질에서 pH가 높은 프라이머를 사용할 경우, 제조사에서 추천한 시간보다 더 긴 시간동안 적용하는 것이 결합강도를 증가시킬 수 있을 것으로 생각된다.

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