• 제목/요약/키워드: acicular

검색결과 207건 처리시간 0.024초

고강도 ADI의 기어부품 개발에 관한 연구 (Development of Control Technology of Austempered Ductile Iron with High Strength and High Toughness for Gear Parts.)

  • 김원용;김광배;강인찬;안상욱
    • 한국주조공학회지
    • /
    • 제13권2호
    • /
    • pp.187-193
    • /
    • 1993
  • In this study, it was examined the relationship between the microstructure, fatigue properties, mechanical properties and retained austenite volume of Mo-Ni ADI corresponding to various austempering temperatures. When the austempering temperature is increased to $370^{\circ}C$, acicular bainite structure was found to be transformed to feathery bainite structure. But at the austempering temperature of $420^{\circ}C$, the dissolved bainite lath was showned. Up to the austempering temperature of $370^{\circ}C$, the volume of retained austenite was increased. However at the austempering temperature of $420^{\circ}C$ a large amount of retained austenite was decreased. In this study, the retained austenite volume was determined by XRD(X-ray diffraction). It was observed that the optimum fatigue properties can be obtained at the condition of austempering temperature $370^{\circ}C$. Under the such conditions, fatigue limit determined as the value of 290 MPa, tensile strength 877MPa elongation 6%, hardness 285(BHN), impact values(CVN) 9.2J and retained austenite volume 30.3%, respectively.

  • PDF

입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향 (Effect of Heat Input on Girth Welds Properties of High Strain Steel Pipe)

  • 이진우;송우현;서동한;이종섭
    • Journal of Welding and Joining
    • /
    • 제27권6호
    • /
    • pp.25-30
    • /
    • 2009
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

가속냉각처리한 API-X70강의 미세조직과 기계적 특성에 미치는 구상화 열처리시간의 영향 (Effect of Spherodizing Heat-treatment Time on Microstructure and Mechanical Property in Accelerated Cooling-treated API-X70 Steel)

  • 배동수
    • 한국산업융합학회 논문집
    • /
    • 제24권5호
    • /
    • pp.525-530
    • /
    • 2021
  • The purpose of this study was to investigate the effect of spherodizing heat treatment holding time on the microstructure and mechanical properties of the accelerated cooling-treated API X70 steel, which is mainly used as a structural material for line pipe steel for natural gas pipes. The accelerated cooling-treated API X70 steel was spherodizing treated at 700℃ for 12~48 h. The microstructure was observed using an OM and a FEG-SEM, and mechanical properties were obtained by tensile test. The microstructure of the API X70 steel was banded in the hot rolling direction, and the polygonal ferrite(PF) adjacent to pearlite(P) has mainly a fine size, and coarse PF and fine acicular ferrite were formed in the middle of P and P. As the spherodizing treatment time increased, the number of carbide particles decreased and its distribution interval increased, and the ferrite grain size was coarsened. The tensile strength decreased and the ductility increased with spherodizing treatment time, and the yield point elongation was disappeared in a stress-strain curve after the spherodizing treatment.

적층가공 (3D 프린팅) Ti-6Al-4V합금의 국부부식 저항성 평가를 위한 임계국부부식온도와 임계국부부식전위 측정방법의 비교 (Measurement of Localized Corrosion Resistance in Additively Manufactured Ti-6Al-4V Alloys Using Electrochemical Critical Localized Corrosion Temperature (E-CLCT) versus Electrochemical Critical Localized Corrosion Potential (E-CLCP))

  • 서동일;이재봉
    • Corrosion Science and Technology
    • /
    • 제20권1호
    • /
    • pp.37-43
    • /
    • 2021
  • Additively manufactured (AM) Ti-6Al-4V alloys exhibit a dominant acicular martensite phase (α'), which is characterized by an unstable energy state and highly localized corrosion susceptibility. Electrochemical critical localized corrosion temperature (E-CLCT, ISO 22910: 2020) and electrochemical critical localized corrosion potential (E-CLCP, ISO AWI 4631: 2021) were measured to analyze the localized corrosion resistance of the AM Ti-6Al-4V alloy. Although E-CLCP was measured under mild corrosive conditions such as human body, the validity of evaluating localized corrosion resistance of AM titanium alloys was demonstrated by comparison with E-CLCT. However, the mechanisms of resistance to localized corrosion on the as-received and heat-treated AM Ti-6Al-4V alloys under E-CLCT and E-CLCP differ at various temperatures because of differences in properties under localized corrosion and repassivation. The E-CLCT is mainly measured for initiation of localized corrosion on the AM titanium alloys based on temperature, whereas the E-CLCP yields repassivation potential of re-generated passive films of AM titanium alloys after breaking down.

Self-Supported NiSe/Ni Foam: An Efficient 3D Electrode for High-Performance Supercapacitors

  • Zhang, Jingtong;Zhao, Fuzhen;Du, Kun;Zhou, Yan
    • Nano
    • /
    • 제13권11호
    • /
    • pp.1850136.1-1850136.12
    • /
    • 2018
  • Three-dimensional (3D) mixed phases NiSe nanoparticles growing on the nickel foam were synthesized via a simple one-step hydrothermal method. A series of experiments were carried out to control the morphology by adjusting the amount of selenium in the synthetic reaction. Meanwhile, the as-prepared novel column-acicular structure NiSe exist three advantages including ideal electrical conductivity, high specific capacity and high cycling stability. It delivered a high capacitance of $10.8F\;cm^{-2}$ at a current density- of $5mA\;cm^{-2}$. An electrochemical capacitor device operating at 1.6 V was then constructed using NiSe/NF and activated carbon (AC) as positive and negative electrodes. Moreover, the device showed high energy density of $31W\;h\;kg^{-1}$ at a power density of $0.81kW\;kg^{-1}$, as well as good cycling stability (77% retention after 1500 cycles).

Effect of Strain Aging on Tensile Behavior and Properties of API X60, X70, and X80 Pipeline Steels

  • Lee, Sang-In;Lee, Seung-Yong;Lee, Seok Gyu;Jung, Hwan Gyo;Hwang, Byoungchul
    • Metals and materials international
    • /
    • 제24권6호
    • /
    • pp.1221-1231
    • /
    • 2018
  • The effect of strain aging on tensile behavior and properties of API X60, X70, and X80 pipeline steels was investigated in this study. The API X60, X70, and X80 pipeline steels were fabricated by varying alloying elements and thermomechanical processing conditions. Although all the steels exhibited complex microstructure consisting of polygonal ferrite (PF), acicular ferrite, granular bainite (GB), bainitic ferrite (BF), and secondary phases, they had different fractions of microstructures depending on the alloying elements and thermomechanical processing conditions. The tensile test results revealed that yielding behavior steadily changed from continuous-type to discontinuous-type as aging temperature increases after 1% pre-strain. After pre-strain and thermal aging treatment in all the steels, the yield and tensile strengths, and yield ratio were increased, while the uniform elongation and work hardening exponent were decreased. In the case of the X80 steel, particularly, the decrease in uniform elongation was relatively small due to many mobile dislocations in PF, and the increase in yield ratio was the lowest because a large amount of harder microstructures such as GB, BF, and coarse secondary phases effectively enhanced work hardening.

API X80 라인파이프 강의 인장 및 샤르피 충격 특성에 미치는 Mo 및 Nb의 영향 (Effects of Mo and Nb on Tensile and Charpy Impact Properties of API X80 Linepipe Steels)

  • 민경준;배진호;김기수;이도재
    • 대한금속재료학회지
    • /
    • 제49권10호
    • /
    • pp.766-773
    • /
    • 2011
  • In this study, three kinds of linepipe steels were processed by changing the amount of Mo and Nb to investigate the effects on microstructures, tensile and Charpy impact properties. All the specimens consisted of acicular ferrite, granular bainite and secondary phases such as martensite and austenite constituents (MA). The increase in Mo raised the volume fractions of the granular bainite and MA, and raised the number of fine precipitates, which increased the yield and tensile strengths and decreased the upper self energy and energy transition temperatures. In the steel having less Mo and more Nb, the volume fractions of the granular bainite and MA decreased, and a finer microstructure was observed. This microstructure suppressed the formation of separation during Charpy impact testing and led to a higher upper shelf energy and lower energy transition temperature, while the yield and tensile strengths were lower than those of the steels with more Mo and less Nb.

일렉트로 가스 용접부의 기계적 성질에 미치는 Mn 및 입열량의 영향 (Effects of Mn and Heat-input on the Mechanical Properties of EGW Welds)

  • 김남인;정상훈;이정수;강성원;김명현
    • 대한금속재료학회지
    • /
    • 제47권3호
    • /
    • pp.195-201
    • /
    • 2009
  • This paper is concerned with effects of Mn and heat-input on the mechanical properties of EGW welds. Four different kinds of welding consumables were fabricated by varying Mn contents such as 1.3, 1.5, 1.7, 2.0%Mn and each consumable was welded for EGW on four heat-input conditions between 190 and 340 KJ/Cm. Mn contents were decreased as heat-input increases and alloy elements (C, Si, Ti, B, Al) to deoxidize easily also revealed similar tendency to Mn. Their microstructure, Charpy impact property and strength were investigated, and it is found that Charpy impact property and strength exhibit a strong dependence on change of microstructure by Mn contents and heat-input. The increase of Mn contents or the decrease of heat-input made the microstructure fine and increase volume fraction of acicular ferrite, thereby leading to the great improvement of Charpy impact property and strength. In case of single EGW, optimum Mn contents are over 1.7% for the toughness and strength.

슈퍼듀플렉스 스테인리스강 UNS S32750과 탄소강 A516-70의 이종금속 FCA 용접 특성에 대한 연구 (A Study on Characteristics of Dissimilar Welds between Super Duplex Stainless Steel UNS S32750 and Carbon Steel A516-70 with FCAW)

  • 문인준;장복수;김세철;고진현
    • Journal of Welding and Joining
    • /
    • 제32권4호
    • /
    • pp.26-33
    • /
    • 2014
  • The metallurgical and mechanical characteristics, toughness and corrosion resistance of dissimilar welds between super duplex stainless steel UNS S32750 and carbon steel ASTM A516Gr.70 have been evaluated. Three heat inputs of 21.12, 24.00, 26.88kJ/cm were employed to make joints of dissimilar metals with flux cored arc welding(FCAW). Based on microstructural examination, vermicular ferrite was formed in the first layer of weld at low heat input(21.12kJ/cm) and $Cr_{eq}/Ni_{eq}$ of 1.61 while acicular ferrite was formed in last layer of weld at high heat input(26.88kJ/cm) and $Cr_{eq}/Ni_{eq}$ of 1.72. Ferrite percentage in dissimilar welds was lowest in the first layer of weld regardless of heat inputs and it gradually increased in the second and third layers of weld. Heat affected zone showed higher hardness than the weld metal although reheated zone showed lower hardness than weld metal due to the formation of secondary austenite. Tensile strengths of dissimilar welds increased with heat input and there was 100MPa difference. The corrosion test by ferric chloride solution showed that carbon steel had poor corrosion resistance and pitting corrosion occurred in the first layer(root pass) of weld due to the presence of reheated zone where secondary austenite was formed. The salt spray test of carbon steel showed that the surface only corroded but the amount of weight loss was extremely low.

Investigating the use of wollastonite micro fiber in yielding SCC

  • Sharma, Shashi Kant;Ransinchung, G.D.;Kumar, Praveen
    • Advances in concrete construction
    • /
    • 제6권2호
    • /
    • pp.123-143
    • /
    • 2018
  • Self compacting concrete (SCC) has good flowability, passability and segregation resistance because of voluminous cementitious material & high coarse aggregate to fine aggregate ratio, and high free water availability. But these factors make it highly susceptible to shrinkage. Fibers are known to reduce shrinkage in concrete mixes. Until now for conserving cement, only pozzolanic materials are admixed in concrete to yield a SCC. Hence, this study compares the use of wollastonite micro fiber (WMF), a cheap pozzolanic easily processed raw mineral fiber, and flyash in yielding economical SCC for rigid pavement. Microsilica was used as a complimentary material with both admixtures. Since WMF has large surface area ($827m^2/kg$), is acicular in nature; therefore its use in yielding SCC was dubious. Binary and ternary mixes were constituted for WMF and flyash, respectively. Paste mixes were tested for compatibility with superplasticizer and trials were performed on a normal concrete mix of flexural strength 4.5 MPa to yield SCC. Flexural strength test and restrained shrinkage test were performed on those mixes, which qualified self compacting criteria. Results revealed that WMF admixed pastes have high water demand, and comparable setting times to flyash mixes. Workability tests showed that 20% WMF with microsilica (5-7.5%) is efficient enough in achieving SCC and higher flexural strength than normal concrete at 90 days. Also, stress rate due to shrinkage was lesser and time duration for final strain was higher in WMF admixed SCC which encourages its use in yielding a SCC than pozzolanic materials.