• 제목/요약/키워드: acceleration durability test

검색결과 71건 처리시간 0.022초

엔진내구시험을 통한 Valve Train 수명예측에 관한 연구 (2) (A Study of Valve-train Life Time Estimate in Engine Durability Test (2))

  • 김재진;이환희;명광희;민병두
    • 한국자동차공학회논문집
    • /
    • 제22권3호
    • /
    • pp.75-80
    • /
    • 2014
  • In previous study, make an attempt to estimate exhaust valve seat and seat-ring wear acceleration factor for engine durability test with measuring and consideration of wear mechanism. But found abnormal initial wear rate in exhaust valve seat-ring. And have to improve exhaust valve seat-ring wear rate for reliability reason, because next GDI/Turbo engine is based on this engine and GDI/Turbo engine have higher combustion pressure and higher thermal load. In this study, Trying to find the cause of abnormal wear factor, improve valve-train durability by change specification & design of parts and verify variant parts for improving durability of valve-train. And then I would like to propose a design guide line of valve-train system in a reliability point of view, besides make a complement of previous study.

소형 굴삭기의 주행구동유니트 시험평가에 관한 연구 (A Study on Track Drive Unit Test and Evaluation for Mini Excavators)

  • 이기천;이용범;최병오
    • 한국신뢰성학회지:신뢰성응용연구
    • /
    • 제15권3호
    • /
    • pp.139-144
    • /
    • 2015
  • Track drive unit adopted in the small sized excavator generally have been used in the construction equipment under the 10 tons as the driving device with forwarding and reversing of excavator. It is required to study the accelerated life test applied by over torque and speed to test the durability life test reflected the many driving modes of small sized excavator and also need to equip the comprehensive performance and life test equipments to do the various performance tests. This study had analyzed the failure modes of the components, and calculated the equivalent loads investigated the used loads in the real field conditions and elicits the acceleration factor adopted in the inverse power model. Also, this study have considered the changes of the acceleration factor and the durability test time in the case of the rotary group and the bearing through analyzing the main failure modes. It was calculated the no failure test time about 2 samples and confidence level 90% and elicited the accelerated life time 720 hours.

자동차 배터리 지지 구조의 진동 피로 해석에 대한 연구 (Study on Vibration Fatigue Analysis of Automotive Battery Supporter)

  • 안상호
    • 자동차안전학회지
    • /
    • 제11권4호
    • /
    • pp.22-27
    • /
    • 2019
  • In this paper, the vibration load and analysis results for automotive battery supporter were performed to provide efficient vibration tolerance performance prediction methods for single-product vibration tolerance testing, and the major influencing factors and considerations for setting up single-unit vibration tolerance tests were reviewed. A common applicable standard load was applied to efficiently predict the performance of single-unit vibrations through the frequency response analysis technique. The results similar to test results can be predicted by checking vulnerable parts of the vehicle components for vibration loads and applying scale factor to standard loads. In addition, it was confirmed that the test conditions with a frequency generating the same durability severity as the endurance test are needed for accurate prediction of the durability of the single-unit vibration tolerance test conditions, and the acceleration and frequency with the conditions that there is no significant nonlinear phenomena in the vibration system are established during the single-unit vibration tolerance test conditions.

촉진열화 및 장기폭로시험에 의한 고성능 PC패널의 내구성능 및 열화특성 (Characterization of Durability of PC panel by Accelerating Test in Deterioration Chamber and Long-Term Field Exposure Test)

  • 마상준;장필성;최재석;주정민
    • 한국지반공학회:학술대회논문집
    • /
    • 한국지반공학회 2008년도 추계 학술발표회
    • /
    • pp.1549-1554
    • /
    • 2008
  • In this paper, The evaluation of durability of the PC Panel lining for tunnel structure was examined through the rapid test by carbonation and freezing and thawing. Also for the purpose of improvement of durability. Namely, the durable characteristics of PC Panel lining by carbonation and freezing and thawing, was evaluated by rapid test and long-term field exposure test and main influence factors were derived. As a result of test, Correlation of accelerating test in deterioration chamber and long-term field exposure test, it will be expected that the proposed correlation well to the prediction of life expectancy of structure and is contributed greatly in the future.

  • PDF

단일입력 다출력 PTO 기어박스의 내구성시험에 관한 연구 (Study of a Durability Test for Single-input Multi-output Power Take-off Gearboxes)

  • 이용범;유한주
    • 드라이브 ㆍ 컨트롤
    • /
    • 제14권1호
    • /
    • pp.29-34
    • /
    • 2017
  • This study analyzed a life test method for a power take-off (PTO) gearbox. An engine transfers mechanical power (rotation and torque) to a hydraulic pump through a PTO Gearbox with one input shaft and three output shafts. PTO gear box durability under high loads over long time periods was tested using dynamometers. In order to reflect the rated operating conditions, power must be distributed to each output shaft, and experiments were conducted under various conditions to verify the characteristics of the distributed power. An accelerated life test was designed using speed and torque as acceleration factors. Also, efficiency tests were conducted under various load conditions. Also, a lubrication oil composition analysis was performed to analyze gearbox wear status.

다물체 동역학 시뮬레이션을 이용한 작동기용 기어박스 가속시험법 검증 (Validation of Actuator Gearbox Accelerated Test Method Using Multi-Body Dynamics Simulation)

  • 이동건;문상곤;박영준;심우람;심성보;김수철
    • 드라이브 ㆍ 컨트롤
    • /
    • 제21권1호
    • /
    • pp.22-30
    • /
    • 2024
  • Gearboxes designed for reciprocating motion operating mechanisms operate under conditions where both the load and speed undergo continuous variations. When conducting durability tests on gearboxes designed for such applications, operating the target gearbox under conditions similar to the intended usage is essential. The gearbox must be operated for the required number of cycles to validate its durability under conditions mirroring its intended usage. This study devised an accelerated test method for gearboxes, which reduces operating angles and operational strokes. The reliability of the accelerated test was verified by comparing the stresses imposed on the gears under general and acceleration conditions through multi-body dynamic simulations. The results confirmed that the maximum contact stress levels under normal and accelerated conditions were within a 0.1% error range, indicating a minimal difference in the gear damage rates. However, a difference in the maximum contact stress results between the normal and accelerated conditions was observed when inertial forces acted on the output shaft due to the operational acceleration of the gearbox. Therefore, when conducting this acceleration test, caution should be exercised to ensure that the operational load on the gearbox, which affects inertia, does not significantly deviate from the conditions observed under normal operating conditions.

스크롤압축기용 오일레스 베어링의 신뢰성 평가 (Reliability Evaluation of Oilless Bearing for Scroll Compressor)

  • 김완두;조준행
    • 연구논문집
    • /
    • 통권33호
    • /
    • pp.67-79
    • /
    • 2003
  • The life of oilless bearing affects the durability of scroll compressor. The main shaft of the scroll compressor is supported by oiiless bearing. Some of the major parameters which influence the life of oilless bearing are rotational speed, normal load, environment of refrigerant and oil film thickness. The reliability evaluation of oiiless bearing is performed through the acceleration life test for reduction of experimental time and costs. In this study, the experimental and computational investigations were performed to verify the effects of various parameters on the life of oilless bearing. The acceleration factor was achieved with the lubrication analysis between the scroll compressor and the developed reliability tester. the expected life of oilless bearing was guaranteed by reliability evaluation accompanied with the acceleration life test.

  • PDF

굴착기 내구시험 모니터링을 위한 작업부하 지표 개발 (Development of a Workload Index for Monitoring Durability Test of an Excavator)

  • 조재홍;나선준;김민석;박명관
    • 드라이브 ㆍ 컨트롤
    • /
    • 제19권4호
    • /
    • pp.29-35
    • /
    • 2022
  • In this paper, we developed a workload index for monitoring the durability test using operation information of an excavator. First, the acceleration and cylinder pressure were selected as load factors by analyzing operation data. Through load correlation analysis according to each load factor, Root Mean Square (RMS) and Work Load Range (WLR) were respectively derived as a load feature representing mechanical load. In addition, the workload index was used to quantify load features. For applying the workload index to monitoring, a real-time monitoring system consisting of sensors and embedded controller was installed on the excavator and the system was integrated with a remote monitoring environment using a wireless network. Results of load monitoring and analysis verified that the developed workload index was effective from the viewpoint of the relative comparison of the workload.

부식촉진실험을 이용한 강교용 무도장 강재의 부식내구성 평가 (Corrosion Durability Evaluation of Uncoated Structural Steel Using Accelerated Exposure Tests)

  • ;이토 요시토
    • 한국강구조학회 논문집
    • /
    • 제19권1호
    • /
    • pp.79-86
    • /
    • 2007
  • 도장, 용사 및 도금 등의 강교용 방청법의 장기내구성 평가에는 대기노출실험법이 사용되고 있으나, 노화데이터를 얻기까지는 수년에서 수십 년이라는 장기간의 실험기간을 필요로 한다. 본 연구에서는 기존의 방청법을 포함하여 최근에 개발, 사용되고 있는 강교용 방청법의 장기내구성의 단기간 평가를 위한 기초단계로서 무도장 강재의 부식내구성 평가를 위한 부식환경 촉진실험법의 활용에 대해 검토하였다. 본 실험에는 일본공업규격(JIS)에 규정되어 있는 S6-cycle 부식환경 촉진실험조건을 이용하여, 30, 60, 90, 120, 150일간의 무도장 강재의 부식 중량감소량 및 두께감소량의 경시변화를 정량적으로 평가하였다. 그리고 기존의 대기노출실험과 본 실험으로부터 구한 중량감소량을 이용하여 촉진배율을 산출하고, 대기노출실험지의 지역환경구분, 해안선으로부터 거리, 아황산가스량 및 비래(飛來)염분량과의 관계를 검토하였다. 그 결과, 촉진배율을 비래염분량으로 정식화하였으며, S6-cycle 부식촉진실험결과의 대기노출환경에의 활용 가능성을 제시하였다.

기능성 나노복합 무기질 활성탄계 표면 처리제를 적용한 콘크리트의 내구성능 평가에 관한 실험적 연구 (An experimental study on the durability evaluation of concrete applied functional nano composite inorganic activated carbon based coatings)

  • 양기영;장석재;백종명
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2006년도 추계학술대회 논문집
    • /
    • pp.1385-1390
    • /
    • 2006
  • Concrete structure can be deteriorated by ingress of moisture and aggressive agents. To maintain the sound performance of concrete structure during the service life, it needs to protect concrete from ingress of moisture and aggressive agents before arising deterioration of concrete. Protection of concrete is possible by surface treatment. In this study, durability of the functional nano composite inorganic activated carbon based coatings which can provide a barrier against the ingress of moisture or aggressive ions to concrete is discussed. For the durability evaluation of the coatings, fine void structure evaluation test, chloride penetration acceleration test, accelerated carbonation test, freezing and thawing test, and the accelerated test of chemical erosion are conducted. As the result of this study, the functional nano composite inorganic activated carbon based coatings which became one formed complex compound with adsorption and porosity on concrete surface, had an effect on the function of far infrared radiation, antimicrobial action, air cleaning, airing assurance, and the interception of moisture of deterioration factor, chloride ion, carbon dioxide, sulfate, and so on.

  • PDF