• Title/Summary/Keyword: a hydraulic system

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Development of Scheduling System for Production of the Hydraulic Control Valve of Construction Equipment (건설기계 유압밸브 생산을 위한 일정계획 시스템 개발)

  • Kim, Ki-Dong;Lee, Bo-Hurn
    • Journal of Industrial Technology
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    • v.27 no.A
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    • pp.61-67
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    • 2007
  • The construction machine is the composite machine assembled by about 30,000 parts. Excavator, one kind of a construction machine, plays the leading role for export of construction equipment. It is generally impossible to produce all of the items within one company. Especially the supply of hydraulic control valves, one of the core part of the construction equipment, depends on the import heavily. So it is important to make an efficient production plan of hydraulic control valves in the company. The most important thing for the production scheduling of a hydraulic control valve is to make production schedule keeping the start date for assembly line for an excavator and to make minimization of the stock level. The production plan of hydraulic control valve includes the decision of the quantity supplied by subcontractor. This paper presents a scheme for a scheduling system of the hydraulic control valve considering the schedule of the assembly line for excavator production. This paper provides a methodology, which can make a plan of supply and production and generate a detailed schedule for daily production.

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Experimental Study on Hydrodynamic Performance and Wave Power Takeoff for Heaving Wave Energy Converter (수직 진자형 파력 발전 장치의 운동성능 및 파력 추출에 관한 실험적 연구)

  • Kim, Sung-Jae;Koo, WeonCheol;Min, Eun-Hong;Jang, Hoyun;Youn, Donghyup;Lee, Byeongseong
    • Journal of Ocean Engineering and Technology
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    • v.30 no.5
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    • pp.361-366
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    • 2016
  • The aim of this study was to experimentally investigate the hydrodynamic performance of a hemispheric wave energy converter (WEC) and its wave power takeoff. The WEC is a heaving body-type point absorber with a hydraulic-pump power take-off (PTO) system. The hydraulic PTO system consists of a hydraulic cylinder, hydraulic motor, and generator, with consideration given to the hydraulic pressure and flow rate. Two body model shapes, including the original hemisphere and a bottom-chopped hemisphere, were considered. The heave RAOs of the two models were evaluated for various body drafts. The effects of the hydraulic PTO system on the RAOs were also investigated.

Dynamic Behaviour Analysis of a Hydraulic Control System for Vehicle Active Suspension (차량 능동현가장치용 유압 제어시스템의 동적거동 해석)

  • Jung, Y.G.;Lee, I.Y.
    • Journal of Power System Engineering
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    • v.4 no.1
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    • pp.51-59
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    • 2000
  • Active suspension systems have been using for improving ride quality and stability for vehicles. An active suspension system is composed of a hydraulic pump, pressure control valves, hydraulic dampers, vehicle body, tires and other components. In this study, the mathematical model for the active suspension system based on the quarter car concept is derived, and a program for analysing the dynamic behaviour of the suspension system is developed. The computed results by the developed program are compared with the experimental results for confirming the reliability and usefulness of the developed program.

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Pressure/Flow Pulsation Characteristics of the Hydraulic System for Behaviour Prediction of the Prefill Valve (프리필 밸브의 거동 예측용 유압 시스템의 압력/유량 맥동 분석)

  • Park, Jeong Woo;Khan, Haroon Ahmad;Jeong, Eun-A;Kwon, Sung-Ja;Yun, So-Nam;Lee, Hue-Sung
    • Journal of Drive and Control
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    • v.18 no.2
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    • pp.1-8
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    • 2021
  • In this work, a circuit with a hydraulic power unit is formulated as a means of predicting the behavior of the prefill valve in the future. The behavior of the prefill valve can be examined by the measurements of the configured power unit, and the performance is determined by using hydraulic pumps, relief valves, and hydraulic hoses that make up the power unit. In particular, pressure/flow pulsation generated by hydraulic pumps can cause instability in the prefill valve and cause noise-induced degradation of the overall performance and reliability of the hydraulic system containing the prefill valve. Therefore, to study the behavior and performance of the prefill valve in a relatively accurate manner, the prediction of the characteristics of the hydraulic power unit driving the prefill valve is very important. In this study, the pulsation characteristics of the hydraulic pump were analyzed to theoretically demonstrate its relationship with different settings of the power unit, such as relief valve pressure settings and the presence/absence of the hose.

Error Evaluation of Linearized Equation for a Servovalve in Hydraulic Control Systems (유압 제어계에서 서보밸브 선형화 방정식의 오차 평가)

  • Kim, Tae-Hyung;Lee, Ill-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.5
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    • pp.779-788
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    • 2003
  • This study evaluates the approximation errors of the existing linearized equation for a servovalve nonlinear flowrate characteristic. At first, the errors are evaluated on flowrate/pressure characteristics diagrams. Subsequently, they are investigated with time response simulation results for several hydraulic control systems. To enable systematic evaluation of computational error, the authors propose three kinds of equations with restructured forms of the existing linearized equation. As results of the evaluations, it is ascertained that comparatively good computational accuracy can be achieved with the existing linearized equation when both an operating point for the linearized equation and operating range of the hydraulic system stay near the flowrate axis of the flowrate/pressure characteristics diagram. In addition, the results show that comparatively big computational error may occur when operating range of a hydraulic system stay apart from the flowrate axis of the flowrate/pressure characteristics diagram.

Synchronization Control of Two Hydraulic Cylinders Using Feedback Linearization Compensator and Disturbance Observer (피드백 선형화 보상기와 외란 관측기를 이용한 2개 유압 실린더의 동기 제어)

  • Kam, J.S.;Oh, D.H.;Lee, I.Y.;Kim, J.W.;Lee, H.C.
    • Journal of Drive and Control
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    • v.10 no.3
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    • pp.14-20
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    • 2013
  • In the study, a control strategy using a feedback linearization compensator and a disturbance observer was suggested and applied to the synchronization control of two hydraulic cylinders. The hydraulic system consists of a proportional directional control valve with overlap characteristic near the neutral position, a conventional hydraulic cylinder and an external load. The control performances of the system were verified through numerical simulations. From the simulations, it was ascertained that excellent control performances were obtained with the suggested control strategy.

Designing the high performance electro-hydraulic position controller using 3-port servo valve for heavy and unidirectional load system (대부하 편하중 유압시스템의 3-port 서어보 밸브를 사용한 고속제어기 설계 연구)

  • 김영대;이관섭;정인수
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.276-281
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    • 1989
  • Comparison 3-port servo system with 4-port is made to obtain optimal design for heavy and unidirectional hydraulic system, It is concluded that 3-port servo system it more adequate than 4-port for the heavy load system which is usually operated at lower frequencies. High performance electro-hydraulic position controller is designed using 3-port servo valve. It includes dynamic pressure feedback as a inner loop and position feedback as a outer loop.

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Development of a Simulator of Vehicle Equipped with Hydrostatic Transmission and Hydraulic Accumulator Type-Braking Energy Regeneration System (유압 축압기식 제동에너지 회생시스템을 장착한 정유압구동식 차량의 모의시험기 개발)

  • 이성래
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.5
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    • pp.119-126
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    • 2003
  • The simulator of a vehicle equipped with hydrostatic transmission and hydraulic accumulator type-braking energy regeneration system is developed using a PC. The simulator receives the accelerator pedal angle and the brake pedal angle generated by the operator using the keyboard, updates the state variables of the energy regeneration system responding to the input signals, and draws the moving pictures of the accumulator piston, pump plate angle and pump/motor plate angle every drawing time on the PC monitor. Also, the operator can observe the accel pedal angle, brake pedal angle, pressures of accumulators, vehicle speed, hydraulic torque, engine torque and air brake torque representing the operation of braking energy regeneration system through the PC monitor every drawing time. The simulator can be a very useful tool to design and improve the braking energy regeneration system.

Development of a Simulator of Vehicle Equipped with Mechanical Transmission and Hydraulic Accumulator Type-Braking Energy Regeneration System (유압 축압기식 제동에너지 희생시스템을 장착한 기계식 변속기 차량의 모의시험기 개발)

  • 이성래
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.180-186
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    • 2004
  • The simulator of a vehicle equipped with mechanical transmission and hydraulic accumulator type-braking energy regeneration system is developed using a PC. The simulator receives the shift lever position, the accelerator pedal angle and the brake pedal angle generated by the operator using the keyboard, updates the state variables of the energy regeneration system responding to the input signals, and draws the moving pictures of the accumulator piston and pump/motor plate angle every drawing time on the PC monitor. Also, the operator can observe the shift lever position, the accel pedal angle, brake pedal angle, pressures of accumulators, vehicle speed, hydraulic torque, engine torque and air brake torque representing the operation of braking energy regeneration system through the PC monitor every drawing time. The simulator can be a very useful tool to design and improve the braking energy regeneration system.

Development and Optimal Operation of an Electro-Hydraulic Controlled Rig Type CVT (전자유압제어식 리그형 CVT 개발과 최적운전)

  • Kim, K.W.;Kwon, H.B.;Kim, H.S.;Eun, T.;Park, C.I.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.9
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    • pp.2181-2190
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    • 1993
  • An electro-hydraulic controlled rig type CVT(Continuously Variable Transmission) system was developed and its performance tests were carried out for the optimal operation. A CVT map was suggested based on the speed ration-axial force-torque relationship which was derived from the metal belt CVT mechanics. Also, a real time control and operation software was developed for the electro-hydraulic CVT system. By using the software and the CVT map, the control system was designed for the CVT speed ratio control with various drive modes. The electro-hydraulic CVT system developed in this study showed that the optimal operation algorithm could be obtained for the best fuel economy or the maximum power mode.