• Title/Summary/Keyword: Zirconia Ceramic

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Influence of heat treatment on the microstructure and the physical and mechanical properties of dental highly translucent zirconia

  • Dimitriadis, Konstantinos;Sfikas, Athanasios Konstantinou;Kamnis, Spyros;Tsolka, Pepie;Agathopoulos, Simeon
    • The Journal of Advanced Prosthodontics
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    • v.14 no.2
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    • pp.96-107
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    • 2022
  • PURPOSE. Microstructural and physico-mechanical characterization of highly translucent zirconia, prepared by milling technology (CAD-CAM) and repeated firing cycles, was the main aim of this in vitro study. MATERIALS AND METHODS. Two groups of samples of two commercial highly-translucent yttria-stabilized dental zirconia, VITA YZ-HTWhite (Group A) and Zolid HT + White (Group B), with dimensions according to the ISO 6872 "Dentistry - Ceramic materials", were prepared. The specimens of each group were divided into two subgroups. The specimens of the first subgroups (Group A1 and Group B1) were merely the sintered specimens. The specimens of the second subgroups (Group A2 and Group B2) were subjected to 4 heat treatment cycles. The microstructural features (microstructure, density, grain size, crystalline phases, and crystallite size) and four mechanical properties (flexural strength, modulus of elasticity, Vickers hardness, and fracture toughness) of the subgroups (i.e. before and after heat treatment) were compared. The statistical significance between the subgroups (A1/A2, and B1/B2) was evaluated by the t-test. In all tests, P values smaller than 5% were considered statistically significant. RESULTS. A homogenous microstructure, with no residual porosity and grains sized between 500 and 450 nm for group A and B, respectively, was observed. Crystalline yttria-stabilized tetragonal zirconia was exclusively registered in the X-ray diffractograms. The mechanical properties decreased after the heat treatment procedure, but the differences were not statistically significant. CONCLUSION. The produced zirconia ceramic materials can be safely (i.e., according to the ISO 6872) used in extensive fixed prosthetic restorations, such as substructure ceramics for three-unit prostheses involving the molar restoration and substructure ceramics for prostheses involving four or more units. Consequently, milling technology is an effective manufacturing technology for producing zirconia substructures for dental fixed all-ceramic prosthetic restorations.

Push-Shear Bond Strength of Veneering Ceramics and Zirconia Ceramic (비니어 세라믹과 지르코니아 세라믹의 Push-Shear 결합강도)

  • Ahn, Jae-Seok;No, Hyeong-Rok;Lee, Jung-Hwan
    • The Journal of the Korea Contents Association
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    • v.15 no.9
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    • pp.384-394
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    • 2015
  • The purpose of this study was to evaluate the push-shear bond strength between five commercial zirconia veneering ceramics and zirconia core cylinder, and to investigate the effect of biaxial flexural strength and zirconia liner glass treatments. The biaxial flexural strengths of the veneering ceramics were evaluated by a piston-on-three-ball test. The bond strengths between the Y-TZP cylinder and zirconia veneering ceramics were evaluated using the push-shear bond strength test. The data was analyzed using two-way ANOVA and Scheffe's test. The biaxial flexural strength of Cercon ceram kiss (CE) was higher than those of the other groups. The glass-treated and Triceram zirconia groups showed the highest value and the Creation ZI(CR) showed the lowest. In all groups, the liner glass treatment groups showed significantly higher push-shear bond strength than those without(P<0.05). The liner glass treatments of zirconia can improve the bond strength between the zirconia ceramic core and veneering ceramics.

A Case Study on Sintering Characteristics of Yttria Stabilized Zirconia Powder Prepared by Two-Fluid Spray Drying

  • Choi, Jin Sam;Kong, Young-Min
    • Journal of the Korean Ceramic Society
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    • v.53 no.3
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    • pp.332-337
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    • 2016
  • As a case study on yttria stabilized zirconia ceramics, the sintering characteristics of submicron powders and the granulation prepared by two-fluid spray drying of submicron particles were investigated. As-received powders of yttria stabilized zirconia particles were reduced to a uniform size of less than about 200 nm by repeated milling. Granulation size obtained by the two-fluid spray drying was affected by the organic matter and the primary particle size. Sintering behavior such as porosity, water absorption ratio, density, and transparency was influenced by processing conditions of the powder, and the discontinuous interfaces in a green body were reduced.

Effect of SiO2 Addition on Sintering Characteristics in Ytrriastabilized Zirconia Ceramics (이트리아 안정화 지르코니아 소결체의 특성에 SiO2첨가가 미치는 영향)

  • 김상희;최시영;조상희
    • Journal of the Korean Ceramic Society
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    • v.25 no.6
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    • pp.601-608
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    • 1988
  • The effect of SiO2 addition on sintering characteristics of 8 mole percent yttria-stabilized zirconia ceramics is investigated. As the addition of SiO2 is increased, sinterbility, microstructure, and Vickers hardness of the zirconia ceramic increased but fracture toughness and electrical conductivity are decreased. It is considered that the electrical conductivity decrease with the increase of SiO2 is due to the decrease of defect concentration of ionized oxygen. From the complex impedance measurement, it is shown that the influence of SiO2 is more dominant at the resistivity of bulk region than of grain boundary region.

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BOND STRENGTH OF RESIN CEMENTS TO ZIRCONIA CERAMIC (지르코니아 세라믹과 레진 시멘트의 결합강도)

  • Chang Mun-Suk;Kim Ji-Hye;Cho Suck-Kyu;Bok Won-Mi;Song Kwang-Yeob;Park Ju-Mi
    • The Journal of Korean Academy of Prosthodontics
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    • v.43 no.4
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    • pp.426-437
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    • 2005
  • Statement of problem : Although zirconium oxide ceramics are more and more commonly used in restorative dentistry, for many clinical applications only limited data can be found in the literature. However it is quite clear that hydrofluoric acid etching is impossible with zirconia ceramics. Therefore, other bonding techniques are required in order to lute these materials adhesively. Purpose : The purpose or this study was to evaluate the effects of surface treatments on shear bond strengths between two resin cements and a zirconia ceramic. Materials and methods : Experimental industrially manufactured yttrium-oxide-partially-stabilized zirconia ceramic discs (Adens, Korea) were used for this study. The ceramic specimens divided into five experimental groups and a control group (as received). Five surface treatments were studied 1) sandblasting with 110$\mu$m $Al_2O_3$ at 3 bars pressure 13 seconds at a distance of 10 mm, 2) flame-treated with the Silano-Pen for 5 $s/cm^3$, 3) grinding with a diamond bur. 4) sandblasting + Silano-Pen treatment, 5) diamond bur preparation + Silano-Pen treatment. Acrylic plastic tube (5 mm in height and 3 mm in diameter) were filled with composite to fabricate composite cylinders The composite cylinders were bonded to the ceramic specimens with either Superbond C&B or Panavia F resin luting agents. All cemented specimens were tested under shear loading until fracture on universal testing machine at a crosshead speed 1mm/min; the maximum load at fracture was recorded. Sheat bond strength data were analyzed with oneway analysis of variance and Tukey HSD tests (P<.05). Treated ceramic surfaces and fracture surfaces after shear testing were examined morphologically using scanning electron microscope. Results: Ceramic surface treatment with Silano-Pen after sandblasting improved the bond strength of Superbond C&B resin cement. Supevbond C& B resin cement at Silano-Pen aiker sandblasting($27.4{\pm}3.8MPa$) showed statistically higher shear bond strength than the others. Conclusion: Within the limitation of this study, Superbond C& &B resin cement are suitable for cementation of zirconia ceramics and flame-treated with the Silano-Pen after sandblasting is required to enhance the bond strength.

Influence of porcelain veneering on the marginal fit of Digident and Lava CAD/CAM zirconia ceramic crowns

  • Pak, Hyun-Soon;Han, Jung-Suk;Lee, Jai-Bong;Kim, Sung-Hun;Yang, Jae-Ho
    • The Journal of Advanced Prosthodontics
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    • v.2 no.2
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    • pp.33-38
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    • 2010
  • PURPOSE. Marginal fit is a very important factor considering the restoration's long-term success. However, adding porcelain to copings can cause distortion and lead to an inadequate fit which exposes more luting material to the oral environment and causes secondary caries. The purpose of this study was to compare the marginal fit of 2 different all-ceramic crown systems before and after porcelain veneering. This study was also intended to verify the marginal fit of crowns originated from green machining of partially sintered blocks of zirconia (Lava CAD/CAM system) and that of crowns obtained through machining of fully sintered blocks of zirconia (Digident CAD/CAM system). MATERIALS AND METHODS. 20 crowns were made per each system and the marginal fit was evaluated through a light microscope with image processing (Accura 2000) at 50 points that were randomly selected. Each crown was measured twice: the first measurement was done after obtaining a 0.5 mm coping and the second measurement was done after porcelain veneering. The means and standard deviations were calculated and statistical inferences among the 2 groups were made using independent t-test and within the same group through paired t-test. RESULTS. The means and standard deviations of the marginal fit were $61.52{\pm}2.88{\mu}m$ for the Digident CAD/CAM zirconia ceramic crowns before porcelain veneering and $83.15{\pm}3.51{\mu}m$ after porcelain veneering. Lava CAD/CAM zirconia ceramic crowns showed means and standard deviations of $62.22{\pm}1.78{\mu}m$ before porcelain veneering and $82.03{\pm}1.85{\mu}m$ after porcelain veneering. Both groups showed significant differences when analyzing the marginal gaps before and after porcelain veneering within each group. However, no significant differences were found when comparing the marginal gaps of each group before porcelain veneering and after porcelain veneering as well. CONCLUSION. The 2 all-ceramic crown systems showed marginal gaps that were within a reported clinically acceptable range of marginal discrepancy.

Yttrium-Stabilized Zirconia Particles Prepared Using Electro-dialysis of (Zr,Y)OCl2 Aqueous Solution

  • Chang, Myung Chul
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.466-471
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    • 2014
  • Hydrous zirconia particles were prepared from $ZrOCl_2$ aqueous solution using an electro-dialysis [ED] process. For the preparation of $(Zr,Y)(OH)_4$ precipitates, 3 mol% $YCl_3$ was added into $ZrOCl_2$ aqueous solution. During the hydrolysis of 0.5 mol/L $(Zr,Y)OCl_2$ solution at $90^{\circ}C$ a slurry solution was obtained. The ED process was used for the removal of chlorine from the slurry solution. Two kinds of slurry solution were sampled at the beginning and end of the ED process. The morphology of hydrous zirconia particles in the solution was observed using an inverted optical microscope and an FE-SEM. The hydrous zirconia particles were nano-crystalline, and easily coagulated with drying. Yttrium stabilized zirconia [YSZ] powder could be obtained by the calcination of $(Zr,Y)(OH)_4$ precipitates prepared from a $(Zr,Y)OCl_2$ solution by the ED process. The coagulated dry powders were shaped and sintered at $1500^{\circ}C$ for 2 h. The sintered body showed a dense microstructure with uniform grain morphology.

Effects of Template Size and Content on Porosity and Strength of Macroporous Zirconia Ceramics (기공형성제 크기와 함량이 다공질 지르코니아 세라믹스의 가공율과 강도에 미치는 영향)

  • Chae, Su-Ho;Kim, Young-Wook;Song, In-Hyuek;Kim, Hai-Doo;Bae, Ji-Soo
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.35-40
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    • 2009
  • Using zirconia and poly (methyl methacrylate-coethylene glycol dimethacrylate) (PMMA) microbeads, macroporous zirconia ceramics were fabricated by a simple pressing method. Effects of template size and content on microstructure, porosity, and flexural and compressive strengths were investigated in the processing of the macroporous zirconia ceramics. Three different sizes of microbeads (8, 20, and $50{\mu}m$) were used as a template for fabricating the macroporous ceramics. The porosity increased with increasing the template size at the same template content. The flexural and compressive strengths were primarily influenced by the porosity rather than the template size. However, the strengths increased with decreasing the template size at the same porosity. By controlling the template size and content, it was possible to produce macroporous zirconia ceramics with porosities ranging from 58% to 75%. Typical flexural and compressive strength values at 60% porosity were ${\sim}30\;MPa$ and ${\sim}75\;MPa$, respectively.

Investigation on the Pore Properties of the Microcellular ZrO2 Ceramics Using Hollow Microsphere (중공형 미세구를 이용한 마이크로셀룰라 지르코니아의 가공 특성 고찰)

  • Lee, Eun-Jung;Song, In-Hyuek;Kim, Hai-Doo;Kim, Young-Wook;Bae, Ji-Soo
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.108-115
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    • 2009
  • In this study, a novel-processing route for producing microcellular zirconia ceramics has been developed. The proposed strategy for making the microcellular zirconia ceramics involves hollow microsphere as a pore former which has extremely low density of $0.025\;g/cm^3$. Effects of hollow microsphere content and sintering temperature on microstructure, porosity, pore distribution, and compressive strength were investigated in the processing of microcellular zirconia ceramics. By controlling the content of hollow microsphere, it was possible to make the porous zirconia ceramics with porosities ranging from 45% to 75%. Typical compressive strength value of microcellular zirconia ceramics with ${\sim}65%$ porosity was over 50 MPa. By adjusting the mixing ratio of large and small zirconia powders, it was possible to control the pore structure from close to open pores.

Porosity Control of Porous Zirconia Ceramics (다공질 지르코니아 세라믹스의 기공율 제어)

  • Chae, Su-Ho;Eom, Jung-Hye;Kim, Young-Wook;Song, In-Hyuek;Kim, Hai-Doo;Bae, Ji-Soo;Na, Sang-Moon;Kim, Seung-Il
    • Journal of the Korean Ceramic Society
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    • v.45 no.1
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    • pp.65-68
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    • 2008
  • A simple pressing process using zirconia and microbead for fabricating porous zirconia ceramics is demonstrated. Effects of microbead content and sintering temperature on microstructure, porosity, compressive and flexural strengths were investigated in the processing of porous zirconia ceramics using microbead as a pore former. By controlling the microbead content and the sintering temperature, it was possible to produce porous zirconia ceramics with porosities ranging from 43% to 70%. Typical compressive and flexural strength values at ${\sim}50%$ porosity were ${\sim}150\;MPa$ and ${\sim}35\;MPa$, respectively.