• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.5
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• pp.622-630
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• 2010

The increase of the spindle speed to enhance the productivity in ring spinning processes has been limited by yarn tension and heat generation of the traveller/ring. The main causes of yarn tension are 1) the force added directly to the yarn by the rotation of the spindle and 2) the centrifugal force exerted by the yarn balloon generated by traveller rotation. The dominant causes of heat generation are 1) the friction between the ring and traveller and 2) the friction between the traveller and yarn. These factors cause yarn end-breaks and heat damage. In the case of the staple yarn manufacturing process for PET (polyester) and nylon (a heat plasticity material), the rotational speed of the ring spinning system has deteriorated to 10,000rpm. The objective of this study was to develop a rotating ring which has dynamic stability, high productivity and a simple structure to overcome the limitations of the conventional fixed ring/traveller system. The results of this study revealed that the spinning tension could be reduced by 67.8% using the newly developed rotating ring.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.57 no.11
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• pp.2054-2060
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• 2008

This paper aims at the performance enhancement of tension controller for the yarn manufacturing process. The tension controller is required to keep the tension constant while the yarn is manufactured by a draw and twist machine, which is essential and critical for good quality production of yarn, steel, paper, etc. This paper proposes a linear model of tension control plant to develop a precise tension control system, which is derived by the close observation of the conventional mathematical model of motor driving and tension control systems. It is shown by experiments that the proposed control system precisely maintains the tension constant within the error bound of 0.05% while the conventional PI controller has about 0.2% error. The control performance of the system has been compared to that of conventional PI control not only for constant speed control but also for transient speed control experiments.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2008.10a
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• pp.147-148
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• 2008

This is studied about the development of new PET yarn having the new appearance and touch effect of Polyester(PET) Yarn as using spinning and texturing technology. The spinning technology is that we use the manufacturing technology caused to the denier difference of filaments composing of yarn. And the texturing technology is that we develope texturing condition caused to spun yarn effect as using filaments producing from the spinning processing.

• Proceedings of the Korean Society of Dyers and Finishers Conference
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• 2009.03a
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• pp.227-228
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• 2009

This study was performed to develop a new PET yarn having the new appearance and touch effect of polyester (PET) yarn, using spinning and texturing technologies. The spinning technology is the manufacturing technology resulting in the denier difference in yarn filaments, and the texturing technology is the texturing conditions leading to spun yarn effects, using the filaments from the spinning processing.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.5
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• pp.513-519
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• 2013

Line scan camera has been widely used in the area of inspection of glass, film, fabric, iron, PCB and etc. due to the high resolution and the high speed. We developed the line scan based vision system to inspect tangled and cut-off status of yarn in the manufacturing process. The original image is binarized with a proper threshold, and the gap distances in the yarn are measured in real time, so finally the status of the process is decided by the maximum value of the gap distance. All procedures are executed in real time by realization of multi-processed threads. By implementation of this system, the error of the yarn in manufacturing process can be precedently monitored and the loss of the yarn is decreased efficiently.

• Journal of the Korea Fashion and Costume Design Association
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• v.12 no.2
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• pp.131-138
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• 2010

The purposes of this study are for current manufacturing status of the formal knit slacks for the middle aged women. As for the methodology, five manufacturers specializing in formal knitwear brands were subjected to the study, to examine the current manufacturing status of the knit slacks for the middle aged women, by conducting interviews and questionnaire with patterner and designer. The questionnaire items are 20 ones including general questions on manufacturing of the knit slacks, questions on materials used in manufacturing, and on sewing. The results are as followings : First, as for the manufacturing structure of the knit slacks manufacturer, all manufacturers directly manufactured knit slacks in their own factory, and the manufacturing was comprised of 10% in woven slacks and 90% in knit slacks. Second, as for the type of yarn mostly used in fabric knitting for the knit slacks, wool was used mostly for F/W, and acrylic or Saint yarn for S/S. As for the types of knit, Milano rib stitch and Half Milano rib stitch were used for wool and acrylic knitting, and plain stitch was used for Saint yarn. As for the gauge, 12G and 14G were used, whereas 7G, 12G was used for Saint yarn. Repair requests of the knit slacks were mostly on the length of the pants, such as shortening hip circumference and crotch length, or widening waist and hip area. The study shows that the size of knit slacks did not fit the body type of customers.

• Textile Coloration and Finishing
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• v.27 no.1
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• pp.35-49
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• 2015

This paper investigated optimum process conditions of coating yarn for awning fabric. For this purpose, the simulation for processability and yarn quality using SPSS statistics package was carried out, and PP/TPO and PET/PVC coating yarns specimens were made with variation of extruder temperature and feed speed of core yarn on the yarn coating machine for examining simulation result. It was revealed that optimum coating conditions of PP/TPO 1000d coating yarn were extruder temperature $150^{\circ}C$, and core yarn feed speed 400~500m/min. Mechanical property and thermal shrinkage of PP/TPO coating yarn made at this conditions were best and core evenness rates of these coating yarns by yarn compression tester were also superior, which was certified by SEM photograph. In addition, these experimental results were coincided with simulation results. It was found that, in PET/PVC coating yarn, yarn physical properties between 1500d and 1200d coated yarns were not shown any difference, and core evenness rates of these coating yarns were superior. It revealed and concluded that these simulated coating conditions are applicable to production field.

• Fashion & Textile Research Journal
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• v.12 no.4
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• pp.500-507
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• 2010

In this study, physical properties were studied by using latent stretching yarn in order to develop the texturing yarn technique for super bulky yarn, which is better in bulkiness and handle than natural wool and also adds property of synthetic fiber to natural wool. In order to obtain textured conditions by analysing basic properties for manufacturing DTY yarn with super bulky property, DTY 50d/12 after spinning latent yarn spined POY 80d/12 was obtained under the two conditions of (i) false twist(T/M) level 3 in DTY texturing and (ii) draw ratio level 4 in draw texturing. For DTY texturing yarn, Elongation rate increased as the heat treatment time and temperatures increased. In addition, shrinkage became higher as false twist was higher, so that elongation rate became lower. When annealing became longer in time and higher in temperature, initial modulus increased. In addition, as the count of false twist increased, the initial modulus showed higher values. For draw texturing yarn, under the conditions of heat temperature 180 and heating time 30 minutes, shrinkage rate in draw ratio 1.55 and 1.6 draw ratio was 7%, and that in 1.65 and 1.7 draw ratio was 8.5%. High draw ratio samples' tenacity was much influenced by heating time and temperature, but low draw ratio samples' tenacity was influenced not by treated time, but by treated temperature.

• Textile Coloration and Finishing
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• v.33 no.4
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• pp.309-316
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• 2021

Due to the rigid nature of the silicon carbide fiber(SiC), fiber damage occurs from the friction during the carding process. This damage not only lowers the spun yarn yield, but also lowers the heat resistance of the spun yarn, so that ultra-high heat resistant yarn cannot be manufactured. Therefore, in the carding process where the most friction between fiber and machine(wire, etc.) occurs, some factors were modified and tested, and as a result of measuring the change in physical properties, fiber damage decreased due to the wire angle or wire density, resulting in improved yield. The test method used to measure the yield of SiC fiber was the carbonization method, and the content of SiC fibers was calculated using the remaining amount after carbonization. Carbonization test was performed at air condition, 700℃, and for 2 hours. Analysis by SEM-EDX showed that the carbide was consistent with the composition of the SiC fiber.

• Textile Coloration and Finishing
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• v.29 no.3
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• pp.139-147
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• 2017

In this study, interesting area of development is retro-reflective thin film and then slitting to form retro-reflective material to be conbined with other fibers to form having retro-reflective characteristics, which slitting yarn can then be to provide fabrics. Glass beads are microscopic spherical size with diameters ranging from several microns to several millimeters. Applying the effects of optical property, glass beads are consumed for road safety used to make traffic signs, safety clothing and others. Glass beads retro-reflective films can be turned into slit yarns through slitting yarn process. The slit yarns can be combined into textiles using diverse methods such as weaving to provide a fabric having retro-reflective characteristics. Lightness and Luminance was increased with decreasing of interval of slit yarn in the fabric. Also, the hue is shifted greenish and bluish with interval of slit yarn.