• Title/Summary/Keyword: Woven Metal

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An Experimental and Numerical Study on the Thermally Induced Residual Stress Effect in Metal Matrix Composites (열처리시 발생되는 잔류응력이 금속복합체에 미치는 영향에 관한 실험 및 수치해석적 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.108-117
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    • 1997
  • A continuum analysis has been performed for the application to the thermo-elasto-plastic behavior in a discontinuous metal matrix composite. an FEM (Finite Element Method) analysis was implemented to obtain the internal field quantities of composite as well as overall composite behavior and an experiment was demonstrated to compare with the numerical simulation . As the procedure, a reasonably optimized FE mesh generation, the appropriate imposition of boundary condition , and the relevant post processing such as elastoplastic thermomchanical analysis were taken into account. For the numerical illustration, an aligned axisymmetric single fiber model with temperature dependent material properties and precipitation hardening effect has been employed to assess field quantities. It was found that the residual stresses are induced substantially by the temperature drop during the thermal treatment and that the FEM results of the vertically and horizontally constrained model give a good agreement with experimental data.with non-woven carbon mat is about 24% higher than that of composite materials without non-woven carbon mat. Transverse tensile strength and torughness also increase by inserting non-woven carbon mat between layers.

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AN ENGINEERING SCALE STUDY ON RADIATION GRAFTING OF POLYMERIC ADSORBENTS FOR RECOVERY OF HEAVY METAL IONS FROM SEAWATER

  • Prasad, T.L.;Saxena, A.K.;Tewari, P.K.;Sathiyamoorthy, D.
    • Nuclear Engineering and Technology
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    • v.41 no.8
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    • pp.1101-1108
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    • 2009
  • The ocean contains around eighty elements of the periodic table and uranium is also one among them, with a uniform concentration of 3.3 ppb and a relative abundance factor of 23. With a large coastline, India has a large stake in exploiting the 4 billion tonnes of uranium locked in seawater. The development of radiation grafting techniques, which are useful in incorporating the required functional groups, has led to more efficient adsorbent preparations in various geometrical configurations. Separation based on a polymeric adsorbent is becoming an increasingly popular technique for the extraction of trace heavy metals from seawater. Radiation grafting has provided definite advantages over chemical grafting. Studies related to thermally bonded non woven porous polypropylene fiber sheet substrate characterization and parameters to incorporate specific groups such as acrylonitrile (AN) into polymer back bones have been investigated. The grafted polyacrylonitrile chains were chemically modified to convert acrylonitrile group into an amidoxime group, a chelating group responsible for heavy metal uptake from seawater/brine. The present work has been undertaken to concentrate heavy metal ions from lean solutions from constant potential sources only. A scheme was designed and developed for investigation of the recovery of heavy metal ions such as uranium and vanadium from seawater.

Mechanical Behaviors under Compression in Wire-Woven Bulk Kagome Truss PCMs (I) - Upper Bound Solution with Uniform Deformation - (벌크형 와이어직조 카고메 트러스 PCM의 압축거동 (I) - 균일 변형 상계해 -)

  • Hyun, Sang-Il;Choi, Ji-Eun;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.6 s.261
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    • pp.694-700
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    • 2007
  • Recently, a new cellular metal, WBK(Wire woven Bulk Kagome) has been introduced. WBK is fabricated by assembling metal wires in six directions into a Kagome-like truss structure and by brazing it at all the crossings. Wires as the raw material are easy to handle and to attain high strength with minimum defect. And the strength and energy absorption are superior to previous cellular metals. Therefore, WBK seems to be promising once the fabrication process for mass production is developed. In this paper, an upper bound solution for the mechanical properties of the bulk WBK under compression is presented. In order to simulate uniform behavior of WBK consisted of perfectly uniform cells, a unit cell of WBK with periodic boundary conditions is analyzed by the finite element method. In comparison with experimental test results, it is found that the solution provides a good approximation of the mechanical properties of bulk WBK cellular metals except for Young's modulus. And also, the brazing joint size does not have any significant effect on the properties with an exception of an idealized thin joint.

Electromagnetic Wave Shielding Effect of Polyester Fabrics Chemically Plated with Copper and Nickel (무전해 금속 도금된 폴리에스테르 섬유의 전자파 차폐성)

  • Son, Ji-Hyun;Chun, Tae-Il
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2004.11a
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    • pp.238-244
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    • 2004
  • In this study we have examined Copper and Nickel double metal layer on the synthetic fabrics by electroless chemical plating. We have focused on the shielding effect of the four kinds of woven and none-woven structure against electromagnetic fields. The shielding effectiveness of Copper and Nickel double metal layer showed between 90dB and 70dB, which are closely related to the fabric structure, that is cover factor and density. The more dense, The better shielding effect.

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Influence of Uncertainties for Compressive Buckling of Composite Materials and Its Numerical Simulations

  • Ueda, Tetsuhiko;Takase, Shouhei;Ikeda, Tadashige;Iwahori, Yutaka
    • Advanced Composite Materials
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    • v.17 no.2
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    • pp.177-190
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    • 2008
  • As the first step in discussing the reliability of composite structures, a fundamental study was performed to obtain the scattering characteristics of glass-fiber reinforced plastics (GFRP) and woven carbon fiber reinforced plastics (WCFRP) as well as a reference metal. The Euler buckling load was obtained experimentally for each material. The experiments were conducted for specified rectangular specimens with simply supported edges. A new attachment to realize the simply support boundary conditions for composite materials have been prepared before these experiments. The scattering data in the results for GFRP and WCFRP composites were compared with those of a typical metal of aluminum alloy. The experimental data were also compared with numerical simulations including the uncertainties.

Fabrication and Characterization of Al Matrix Composites Reinforced with 3-D Orthogonal Carbon Textile Preforms (3차원 직조형 금속복합재료의 제조와 특성분석)

  • 이상관;변준형;홍순형
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.188-191
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    • 2002
  • 3-D orthogonal woven carbon/Al composites were fabricated using a pressure infiltration casting method. Especially, to minimize geometrical deformation of fiber pattern and $Al_4C_3$ formation, the process parameters of the minimum pressurizing force, melting temperature, delay and holding time of molten aluminum pressurizing was optimized through the PC-controlled monitoring system. Resonant ultrasound spectroscopy (RUS) was utilized to measure the effective elastic constants of 3-D orthogonal woven carbon/Al composites. The CTE measurement was conducted using strain gages in a heating oven.

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A study on the Internal machining of a large-diameter Stainless pipe for Semiconductor Using Experimental Design Method (실험계획법을 이용한 반도체용 대구경 스테인레스관의 내경 가공에 관한 연구)

  • 김창근;이은상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.71-76
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    • 2003
  • This paper describes the characteristic of a large-diameter pipe to obtain smooth surface using Electropolishing after grinding using a non-woven fabric. Grinding using a non-woven fabric is possible under lower load and fine effect comparing with Wheel grinding. Also, the ion from the surface of the metal is eliminated by means of an electrical potential and current in Electropolishing. Electropolishing is used for leveling the surface, improving the physical appearance of the part, promoting corrosion properties and reducing contamination and adhesion of the surface. Therefore, the aim of the present study is to investigate the internal machining of a large-diameter pipe for semiconductor using experimental design method.

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Electromagnetic Interference shielding effectiveness of carbon black / Glass fiber woven roving and Carbon fiber unidirectional fabric reinforced composite (카본블랙/섬유강화 복합재료의 전자파 차폐효과)

  • Kim J.S.;Han G.Y.;Ahn D.G.;Lee S.H.;Kim M.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1322-1325
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    • 2005
  • The main objectives of this research work are to develop conductive glass fiber woven roving and carbon fiber unidirectional fabric composite materials and to determine their electromagnetic shielding effectiveness(EMSE). Epoxy is the matrix phase and glass, carbon fiber are the reinforcement phase of the composite material. Carbon black are incorporated as conductive fillers to provide the electromagnetic shielding properties of the composite material. The amount of carbon black in the composite material is varied by changing the carbon black composition, woven roving and unidirectional (fabric) structure. The EMSE of various fabric composites is measured in the frequency range from 300MHz to 800MHz. The variations of EMSE of woven roving and unidirectional composites with fabric structure, metal powder composite are described. Suitability of conductive fabric composites for electromagnetic shielding applications is also discussed.

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Analysis of Compressive Characteristics of Wire-woven Bulk Kagome (Wire-woven Bulk Kagome의 압축 특성 분석)

  • Lee, Byung-Kon;Choi, Ji-Eun;Kang, Ki-Ju;Jeon, In-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.70-76
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    • 2008
  • Periodic cellular metals (PCMs) are actively being investigated because of their excellent specific strength and stiffness, and multi-functionality such as a heat disperse structure bearing external loading. The Kagome truss PCM has been proved that it has higher resistance to plastic buckling and lower anisotropy than other truss PCMs. In this paper, the out-of-plane compressive responses of the WBK specimens have been measured, theoretically predicted and numerically analyzed. Three specimens of two-layered WBK are fabricated and tested for measuring the responses. The peak stress of compressive behavior and effective elastic modulus are predicted based on the equilibrium equation and elastic energy conservation. Moreover, the structure of the specimen is modeled using the commercial mesh generation code, PATRAN and the finite element analysis for the model under the compression is carried out using the commercial FE code, ABAQUS. Finally, the obtained results are compared with each other to analyze the compressive characteristics of Wire-woven Bulk Kagome (WBK).

A Study on the Evaluation of Tension-Compression Fatigue Characteristics of Glass Fiber/Epoxy 4-Harness Satin Woven Laminate Composite for the Railway Bogie Application (철도차량 대차 적용 유리섬유/에폭시 4-매 주자직 적층 복합재의 인장-압축 피로특성 평가 연구)

  • Jeon, Kwang-Woo;Shin, Kwang-Bok;Kim, Jung-Seok
    • Composites Research
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    • v.23 no.5
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    • pp.22-29
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    • 2010
  • This paper describes the evaluations of tension-compression fatigue characteristics and life for glass fiber/epoxy laminate composite applied to railway bogie to reduce weight. Test samples of tension-compression fatigue were composed of glass fiber/epoxy 4-harness woven laminate composites with different stacking sequence of warp-direction, fill-direction and ${\pm}45^{\circ}$-direction. The tension-compression fatigue test was conducted with stress ratio (R) of -1 and frequency of 5Hz. Goodman diagram were used to evaluate the fatigue characteristics and life of glass fiber/epoxy 4-harness satin woven laminate composite. Anti-buckling jig was designed to prevent buckling of specimen under compression load. The test results showed that the fatigue characteristics of glass fiber/epoxy 4-harness satin woven laminate composite with stacking sequence of warp-direction had a good performance in comparison with that of SM490 used to conventional metal railway bogie.