• Title/Summary/Keyword: Wire-drawing

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Effect of the Initial Microstructure of Low Temperature Superconducting Monowire on Critical Current Density (초기 미세조직에 따른 저온 초전도 모노선재의 임계전류밀도 분석)

  • Kim, H.R.;Oh, Y.S.;Kim, S.J.;Lee, H.W.;Kim, J.H.;Kang, S.H.
    • Transactions of Materials Processing
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    • v.29 no.1
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    • pp.37-43
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    • 2020
  • Increasing the critical current density of superconducting wire is one of the difficult challenges in the field of superconductivity. It is well known that the higher volume fraction of uniformly dispersed α-Ti is able to enhance the critical current density of superconducting material NbTi because α-Ti serves as a flux pinning center. The volume fraction of α-Ti highly depends on the grain size of NbTi because α-Ti precipitates at the grain boundaries or triple points. For this purpose, we investigated the effect of initial microstructures of NbTi obtained from hot rolling in various temperature conditions on the critical current density. In addition, subsequent heat treatment was assigned to precipitate α-Ti and groove rolling/cold drawing was adopted to produce a wire with a diameter of about 1.0 mm. It was observed that the band structure was formed after hot rolling at 500~600℃. It was also found that the volume fraction of α-Ti after hot rolling at 500~600℃ was higher and it led to the highest critical current density.

A Study on the Solidification Structure of Al-Si Alloy by the Continuous Casting with the Heated Mold (가열주형식 연속주조법에 의한 Al-Si합금의 응고조직에 관한 연구)

  • Kim, Won-Tae;Moon, Jeong-Tak;Kim, Myung-Han;Jo, Hyung-Ho
    • Journal of Korea Foundry Society
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    • v.14 no.5
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    • pp.464-470
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    • 1994
  • The horizontal continuous casting method with the heated mold was applied to study the solidification structures of the pure Al and Al-0.5wt%Si and Al-1.0wt%Si alloy rods. The results could be summarized as follows: 1. The S/L interface structures of pure Al represented the hexagonal cells at the casting speed of 590 and 350mm/min, respectively. However, the hexagonal cells became irregular as the casting speed and(or) Si amount increased. 2. The striation increased as the Si amount and casting speed increased and was found to result from the occurrence of growth twin crystals by XRD analysis. 3. The striation did not affect the mechanical and electrical property of the drawn wire from the casted rod. This means the striation is not a serious defect which has to consider in the production of micro-sized fine wire in the drawing process.

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A Study on the Automation of Manufacturing and production Process for Press Die (프레스 금형의 가공 및 제작 공정의 자동화에 관한 연구)

  • Choi, Kye-Kwang;Kim, Sei-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.11
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    • pp.4108-4114
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    • 2010
  • The automation of the machining and manufacturing process of press die is designed to shorten the working time by avoiding unnecessary repetitive works and to obtain subject articles with standard quality. Automation as used in this paper includes 3-D die design, machining center, wire-cut electrical discharge machining, and drawing works. This paper deals with research work on the automation of the machining and manufacturing process of the press die after 3-D die design using the Irp bracket for the control box sensor. The research was conducted under the same setting as that of die design.

Modeling and Analysis of Dynamic Characteristic for Bundle Fluid System (집속체 유동계의 모델링과 운동 특성해석)

  • Kim, Jong-Sung;Heo, Yu;Kim, Yoon-Hyuk
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1643-1646
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    • 2003
  • Drawing is a mechanical operation that attenuates thick material to an appropriate thickness for the next processing or end usage. When the input material has the form of a bundle or bundles made of very thin and long shaped wire or fibers, this attenuation operation is called "bundle drawing" or "drafting" Drafting is being used widely in manufacturing staple yarns. which is indispensable for the textile industry. However, the bundle processed by this operation undertake more or less defects in the evenness of linear density. Such irregularities cause many problems not only for the product quality but also for the efficiency of the next successive processes. Since long there have been many researches tying to find out factors affecting the irregularity of linear desity, to obtain optimal drafting conditions, to develop efficient measuring and analysis methods of linear density of bundle, etc., but there exists yet no fundamental equation describing the dynamic behavior of the flowing bundle during processing. In this research a mathematical model for the dynamic behavior of the bundle fluid is to be set up on the basis of general physical lows representing physical variables, i.e. linear density and velocity as the dynamic state of bundle. The conservation of mass and momentum balance was applied to the fluid field of bundle. while the movement of′ individual material was taken into account. The constitutive model relating the surface force and the deformation of bundle was introduced by considering a representative prodedure that stands for the bundle movement. Then a fundamental equations system could be simplified considering a steady state of the process. On the basis of the simplified model, the simulation was performed and the results could be confirmed by the experiments under various conditions.

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Optimum Condition of Pencil Drawing Paper Sensor(PDPS) for Temperature Detecting (온도 감지용 연필 선 종이 센서 최적화 연구)

  • Kwon, Dong-Jun;Shin, Pyeong-Su;Kim, Jong-Hyun;Beak, Young-Min;Park, Ha-Sung;Park, Joung-Man
    • Journal of Adhesion and Interface
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    • v.18 no.1
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    • pp.1-7
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    • 2017
  • This study is about basic sensor experiment using PDPS by common pencil. 20 mm length, 3 mm thickness of line using 4B pencil is optimum condition. In order to be stable at point of contact between pencil line and copper wire, silver paste is needed. At using the PDPS, thermal detecting is able and thermal properties is inversely proportional to electrical resistance in the based on empirical formula. The sensor can be also used in the composites mold via the empirical formula by the relationship between thermal impact and electrical resistance. The change of electrical resistance relates the interfacial property of composites. It leads to expectation of properties.

Localization Technology Development of 16oz Popper Kettle through Existing Kettle Analysis and Heating System Study (기존 케틀 분석 및 가열 시스템 연구를 통한 16oz 팝퍼 케틀 국산화 기술 개발)

  • Lee, Jung-Hun;Kim, Kyoung-Chul;Oh, Young-Sub;Ryuh, Beom-Sang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.7773-7780
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    • 2015
  • Analysis of existing kettle and its heating system has been the topic for localization technology development. Test pieces are made, polished and etched for existing kettle analysis. Surface of test pieces is observed using SEM, the kettle is verified to be made by deep drawing process from Ferrite-Perlite material. The kettle is also identified to be plated $16{\sim}49{\mu}m$ of thickness with Nickel(16%). Also heat transfer characteristics based on hot wire arrangement is investigated and optimal hot wire system is developed. Developed control system detects overheating and stops the whole system on the long operating time. Developed kettle takes the performance evaluation test for volume expansion and satisfied for standard 'KS G3602'.

Characteristics of Fine Wire Drawing in Cast AI-Si Alloy by Unidirectional Solidification Process (일방향응고법으로 제조된 AI-Si 합금주괴의 극세선자공특성)

  • Jo, Hyeong-Ho;Kim, Myeong-Hwan
    • Korean Journal of Materials Research
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    • v.6 no.1
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    • pp.12-21
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    • 1996
  • AI-1wt%Si합금을 대상으로하여 가열주형을 이용한 수평식연속주조법에 의해 경면에면서 일방향고조직을 가진 주괴를 얻기위한 주조조건을 조사하였으며, 일방향응고된 주괴를 이용하여 신선가공하였을 경우의 다이스배열과 작업조건, 연속주조조건과 신선가공시의 단선율과의 관계를 검토하였다. 그 결과, 직경 8mm 및 4mm 주괴 모두 공정 Si상이 비교적 균일하게 분포되어 있음을 확인할 수 있었고, 이들 주괴를 중간소둔없이 20$\mu\textrm{m}$까지의 초극세선가공이 가능했다. 본 연구에서 실시한 극세선의 신선가공중에 발생한 단선은 신선가공중의 작업조건의 불충분에 기인하는 것으로 사료되었다. 따라서, 본 연구에서 얻어진 일방향응고주괴는 극세선제조에 매우 우수한 원소재임을 보여주었다.

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Study on the Cold Formability of Drawn Non-heat Treated Steels (신선 가공된 열처리 생략강의 냉간 성형성에 대한 연구)

  • 박경수;박용규;이덕락;이종수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.307-310
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    • 2003
  • Non-heat treated steels are attractive in the steel-wire industry since the spheroidization and quenching-tempering treatment are not involved during the processing. In this study, three different steels such as dual phase steel, low-Si steel, and ultra low carbon bainitic steel were used to investigate their deformation resistance and forming limit. Deformation resistance was estimated by calculating the deformation energy and the forming limit was evaluated by measuring the critical strain revealing crack initiation at the notch tip of the specimens. The results showed that deformation resistance was the lowest in the low-Si steel, and the forming limit strain was the highest in the ultra low carbon bainitic steel.

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A Enhanced Security Model for Cloud Computing in SSO Environment

  • Jang, Eun-Gyeom
    • Journal of the Korea Society of Computer and Information
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    • v.22 no.8
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    • pp.55-61
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    • 2017
  • Cloud computing is cost-effective in terms of system configuration and maintenance and does not require special IT skills for management. Also, cloud computing provides an access control setting where SSO is adopted to secure user convenience and availability. As the SSO user authentication structure of cloud computing is exposed to quite a few external security threats in wire/wireless network integrated service environment, researchers explore technologies drawing on distributed SSO agents. Yet, although the cloud computing access control using the distributed SSO agents enhances security, it impacts on the availability of services. That is, if any single agent responsible for providing the authentication information fails to offer normal services, the cloud computing services become unavailable. To rectify the environment compromising the availability of cloud computing services, and to protect resources, the current paper proposes a security policy that controls the authority to access the resources for cloud computing services by applying the authentication policy of user authentication agents. The proposed system with its policy of the authority to access the resources ensures seamless and secure cloud computing services for users.

Technology development on automatic changeover system in neutral section with energized condition of electric railway catenary system (절연구간 무접점 자동 전원절체 통과시스템 기술개발)

  • Hong, Hyun-Pyo;Han, Moon-Seob;Seo, Myung-Seok;Shin, Myong-Cheol;Yoon, Yong-Han;Kim, Jae-Chul
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.498-506
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    • 2010
  • The neutral section was installed in order to prevent conflict with different phase angle source in electric railway catenary system. The speed of electric train reduced due to coasting operation by notch off when it passed the neutral section. And, the catenary wire was damaged and the accident might be happened because of the arc generation when the electric train passed the neutral section with notch on condition. This project has a goal to develop the automatic changeover system using by noncontactless semiconductor device in neutral section of catenary system so that the train pass as notch-on condition. In this first year, we obtain as following results such as domestic and international systems applications and completion requirements, development and analysis of stability for automatic changeover system, design of static switching device on automatic changeover system in neutral section and drawing up interface design and specifications according to equipment.

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