• 한국안전학회지
• /
• 제9권4호
• /
• pp.3-10
• /
• 1994

This study examines fracture characteristics of wire rope of 6$\times$37+FC 14mm B degree, Which has been widely used for the strength support for machinery, cranes and shipping. The examination Is based on the fellowing experimental conditions. Firstly, this study analyzes the effect of the strength of wlre rope. When number of broken wires is occuring at the level of 5%, 10% and 15% degree respectively in the following two cases：1) Case of broken down to each strand equally. 2) Case of broken down to one strand only. Secondly, this study analyzes the effect of corrosion on the strength of wire rope. Corrosion times are 72hours, 144hours and 216hours corrosion respectively under following conditions. 1) Case of only a corrosion without wire breaking. 2) Case of corrosion after 5% degree wire breaking to each strand equally. Some outcomes of these experiment are as follows. 1) From the of tension test, We can find that the ratio of strength reduction case of wire broke down to one strand concentrically is greater than that ratio case of broke down to each strand equally. 2) From the corrosion test, We can also find that the ratio of strength reduction case of corroded after 5% degree wire breaking to each strand equally Is greater than that ratio case of corroded without wire breaking. 3) After comparing theoretical fracture load of wires with experimental fracture load of wires, we can find the fracture load of the case of broken down to each strand equally is most similar to theoretical fracture load. 4) It is proposed that safety rules on wire rope in the Industrial safety and healthy labor of law have to change “breaking over 10% of number of wires in one strand of wire rope(excluded filler wire )”has to be replaced by“breaking over 10% of number of all wires in all strand of wire rope(excluded filler wire)”

• 대한기계학회논문집A
• /
• 제25권1호
• /
• pp.127-134
• /
• 2001

Wire ropes are widely used in cable car, suspension bridge and elevator, etc. and composed of single or multi-layer strands. It is difficult to find out the characteristics of a strand or wire rope because of complicated geometry and contact condition. In this study, the axial stiffness is evaluated using finite element method and reliable finite element analysis model is presented, taking into consideration the convergence on the length. The axial stiffness predictive equation of a strand is developed using analysis of variance, which can be applicable for characterizing the relationship between load and displacement when the strand configuration is determined.

• 대한기계학회논문집A
• /
• 제24권5호
• /
• pp.1246-1253
• /
• 2000

Wire ropes are widely used in cable car, suspension bridge and elevator, etc. and there has been a growing need for ropes of large diameter. The theoretical procedures to obtain the stiffness coefficients of wire ropes, using previously reported theory, are programmed and the verification of the program is made. The effects of lay angle on the stiffness of strand are researched and comparisons on stiffness of rope are made according to the lay type. Axial stiffness optimization problems with coupling and torsional stiffness constraints are formulated and the effects of constraints on other stiffness coefficients on axial stiffness optimization are investigated.

• 한국산학기술학회논문지
• /
• 제18권12호
• /
• pp.150-156
• /
• 2017

본 연구는 PSC(Post Tensioned Concrete) 교량 및 사장교(Cable Stayed Bridge) 등에 많이 적용되는 강연선의 국부적 손상에 따른 응력 회복길이를 분석하였다. 강연선은 PC 강선(Prestressing Strand)을 여러 줄을 꼬은 강재이며, 재료의 특성상 준공후 지속적으로 손상이 발생하며 부식 등이 주요 손상원인이다. 이에 따른 손상에 따른 성능저하가 발생하지만, 구조적인 특성상 케이블 내부의 손상 정도 및 응력 변화 패턴을 파악하기 어렵다. 교량에 적용된 케이블의 경우 설치 형상에 따라 채수 등에 따라 부식에 취약한 부분이 발생하며, 이로 인해 국부적인 손상이 발생할 수 있다. 본 연구는 교량 Post-Tensioning 또는 케이블 사장재에 주로 적용되는 강연선(7-Wire Strand)의 국부적 손상에 따른 성능저하 경향 및 응력 회복길이를 FEA 해석을 통하여 분석하였다. 향후 본 연구에서 구축하고자 하는 해석모델을 활용하여 PSC 교량 및 사장교 케이블 등의 안전성 평가 및 잔존수명 예측에 활용될 수 있을 것으로 사료된다.

• 한국구조물진단유지관리공학회 논문집
• /
• 제22권4호
• /
• pp.121-125
• /
• 2018

본 연구에서는 음향 방출 기법을 사용하여 강연선(7-wire strand)의 손상을 감지하기 위한 기초 실험을 수행하였다. 강연선은 주로 교량에 추가적인 인장력을 제공하기 위해 널리 사용되는 건설 자재이다. 프리스트레스 교량 또는 사장교가 대표적인 경우이다. 그러나 교량 노화가 급격히 진행되면서 강연선 부식 문제가 대두되고 있다. 이러한 이유로 케이블 점검을 위한 다양한 비파괴 방법이 연구되고 있고 현장 적용이 시도되고 있다. 비파괴 방법 ??중 하나인 음향 방출 기법은 케이블 손상 및 파단을 감지하는 효과적인 기술로 알려져 있다. 본 연구에서는 음향 방출 기법의 교량에 대한 적용 가능성을 평가하기 위해 강연선의 손상에 따른 음향 방출 신호 특성을 인장 실험을 분석 하고, 현장 적용을 위한 최적 센서 주파수 타입을 선정하였다. 결과적으로, 음향 방출 기법을 활용하여 향후 교량 케이블의 부식 파단 및 파단 징후를 감지 할 수 있다고 여겨진다.

• 한국산학기술학회논문지
• /
• 제18권11호
• /
• pp.810-816
• /
• 2017

본 연구는 사장교 케이블의 주요 부재로 쓰이는 MS(Multi-strand) 타입 7연선의 손상 패턴과 성능수준과의 관계를 파악하기 위해 시도되었다. 사장교 케이블은 준공후 지속적으로 손상이 발생하며 부식 등이 주요 손상원인이다. 이에 따른 손상에 따라 성능저하가 발생하지만 구조적인 특성상 케이블 내부의 손상 패턴을 점검하기 어려우며, 이에 따른 성능저하 수준을 정량적으로 평가하기 어려운 실정이다. 본 연구에서는 강연선의 손상 패턴과 성능수준과의 관계를 도출하기 위해 실내실험 및 FEA(Finite element analysis) 해석을 통하여 결과를 비교 분석하였다. 그리고 7연선의 손상을 모사하기 위해 기계적 정밀가공으로 인위적인 손상을 인가하여 성능평가를 수행하였다. 분석 결과 강연선의 손상 크기와 관계없이 손상이 발생한 직후 급격한 구조성능 저하가 발생하며, 강연선 성능수준 평가를 위한 변수로 손상량 이외에 손상 형태가 고려돼야 함을 실험적 및 해석적으로 도출하였다. 향후 본 연구에서 구축하고자 하는 손상 패턴 및 손상량에 따른 DB를 구축하여 사장교 케이블의 안전 관리에 활용될 수 있을 것으로 사료된다.

• 한국전산구조공학회:학술대회논문집
• /
• 한국전산구조공학회 2008년도 정기 학술대회
• /
• pp.133-138
• /
• 2008

This study proposes a novel method for in-service evaluation of force in an external prestressing 7-wire tendon which is employed for retrofitting bridge superstructure. For this propose, a smart strand 7.0m long whose king wire is replaced by a steel tube and the FBG sensor, is developed. Performance of the strand is demonstrated through loading-unloading tests for a RC T-shaped beam 6.4m long. Finally, a couple of test results are presented to discuss effect of temperature change in the FBG sensor.

• Smart Structures and Systems
• /
• 제16권3호
• /
• pp.415-433
• /
• 2015

Tendon failures in bonded post-tensioned bridges over the last two decades have motivated ongoing investigations on various aspects of unbonded tendons and their monitoring methods. Recent research shows that change of strain distribution in anchor heads can be useful in detecting wire breakage in unbonded construction. Based on this strain variation, this paper develops a damage detection model that enables an automated tendon monitoring system to identify and locate wire breaks. The first part of this paper presents an experimental program conducted to study the strain variation in anchor heads by generating wire breaks using a mechanical device. The program comprised three sets of tests with fully populated 19-strand anchor head and evaluated the levels of strain variation with number of wire breaks in different strands. The sensitivity of strain variation with wire breaks in circumferential and radial directions of anchor head in addition to the axial direction (parallel to the strand) were investigated and the measured axial strains were found to be the most sensitive. The second part of the paper focuses on formulating the wire breakage detection framework. A finite element model of the anchorage assembly was created to demonstrate the algorithm as well as to investigate the asymmetric strain distribution observed in experimental results. In addition, as almost inevitably encountered during tendon stressing, the effects of differential wedge seating on the proposed model have been analyzed. A sensitivity analysis has been performed at the end to assess the robustness of the model with random measurement errors.

• 한국전기전자재료학회논문지
• /
• 제19권1호
• /
• pp.91-99
• /
• 2006

Fatigue properties of INVAR/AW wires have been investigated under the heat exposure in order to ensure stable operation and to estimate life span of their power line. In the case of heat exposure for 10000 hr, fatigue life and limit increased. For further heat exposure, fatigue limit decreased due to the decrease in yield strength. The variation fatigue of strand wire was strongly dependent on its amplitude. Also, cracks in wires of 7 strands were caused by stress concentration at the outer surface and fretting between each wire during vibration.

• International Journal of Concrete Structures and Materials
• /
• 제9권3호
• /
• pp.369-379
• /
• 2015

Friction in a post-tensioning system has a significant effect on the distribution of the prestressing force of tendons in prestressed concrete structures. However, attempts to derive friction coefficients using conventional electrical resistance strain gauges do not usually lead to reliable results, mainly due to the damage of sensors and lead wires during the insertion of strands into the sheath and during tensioning. In order to overcome these drawbacks of the existing measurement system, the Smart Strand was developed in this study to accurately measure the strain and prestressing force along the strand. In the Smart Strand, the core wire of a 7-wire strand is replaced with carbon fiber reinforced polymer in which the fiber Bragg grating sensors are embedded. As one of the applications of the Smart Strand, friction coefficients were evaluated using a full-scale test of a 20 m long beam. The test variables were the curvature, diameter, and filling ratio of the sheath. The analysis results showed the average wobble and curvature friction coefficients of 0.0038/m and 0.21/radian, respectively, which correspond to the middle of the range specified in ACI 318-08 in the U.S. and Structural Concrete Design Code in Korea. Also, the accuracy of the coefficients was improved by reducing the effective range specified in these codes by 27-34 %. This study shows the wide range of applicability of the developed Smart Strand system.