• 제목/요약/키워드: Wire coating

검색결과 113건 처리시간 0.028초

트위스트 다이아몬드 와이어의 성능향상을 위한 특성평가에 관한 연구 (A Study on New Twist-Diamond Wire Characteristics for Improving Processing Performance)

  • 박창용;권현규;팽발;정봉교
    • 한국기계가공학회지
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    • 제15권1호
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    • pp.26-33
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    • 2016
  • In this study, a new method to develop a fixed diamond wire for silicon wafer machining by the multi-wire cutting method was developed. The new twist diamond wire has improved performance with high breaking strength and chip flutes structure. According to these characteristics, the new twist diamond wire can be used in the higher speed multi-wire cutting process with a long lifetime. Except the design of the new structure, the twist diamond wire is coating by electroless-electroplating process. It is good for reducing breakage and the falling-off of diamond grains. Based on the silicon material removal mechanism and performance of the wire-cutting machine, the optimal processing condition of the new twist diamond wire has been derived via mathematical analysis. At last, through the tensile testing and the machining experiments, the performance of the twist diamond wire has been obtained to achieve the development goals and exceed the single diamond wire.

고정원 강화를 위해 치면에 부착한 fiber-reinforced composite과 스테인리스강 와이어의 피로한도 비교 (Comparison of the fatigue limit of fiber-reinforced composites and stainless steel wires when attached to the tooth surface for anchorage reinforcement)

  • 김문정;박수병
    • 대한치과교정학회지
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    • 제35권4호
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    • pp.302-311
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    • 2005
  • 본 연구는 고정원을 강화하는데 사용되는 fiber-reinforced composite (FRC)과 스테인리스강 와이어의 피로 한도를 치아의 생리적 동요도가 허용되는 조건에서 비교하여 FRC의 임상적 유용성을 알아보기 위해 시행되었다. 스테인리스강 와이어군은 각형과 원형 와이어군으로 나누고 FRC군은 uni-directional군과 woven군, 그리고 각각의 군에 있어서 치간 부위에 레진을 코팅한 군과 코팅하지 않은 군으로 나누었다 각 군간의 피로한도를 일반적인 교정치료기간을 재현한 $5{\times}10^5cycle$의 피로한도 내에서 측정하여 비교하였다. 그 결과 스테인리스강 와이어에서는 각형 와이어가 원형 와이어보다 피로한도가 더 높았지만 통계적으로 유의하지는 않았다 (p>0.05) 치간부위를 레진으로 코팅한 FRC와 코팅하지 않은 FRC 모두 uni-directional군이 woven군보다 피로한도가 더 높게 나타났으며 (p<0.05) 그 값은 치간 부위를 레진으로 코팅한 FRC가 코팅하지 않은 FRC보다 더 높게 나타났다(p<0.05). 스테인리스강 와이어와 FRC 모두 임상적으로 유용한 $5{\times}10^5cycle$의 피로한도 내에서는 파절되지 않았기 때문에 둘 다 고정원 강화를 위해 사용하여도 충분하며 또한 심미성이 요구되거나 부가적인 장치의 부착이 필요한 곳에서는 FRC를 사용하여도 충분하리라 생각된다.

산화아연과 탄소나노튜브의 선형 층상 복합체의 일산화질소 가스 감지특성 (NO Gas Sensing Characteristics of Wire-Like Layered Composites Between Zinc Oxide and Carbon Nanotube)

  • 김옥길;김효진;김도진
    • 한국재료학회지
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    • 제22권5호
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    • pp.237-242
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    • 2012
  • We report on the NO gas sensing properties of Al-doped zinc oxide-carbon nanotube (ZnO-CNT) wire-like layered composites fabricated by coaxially coating Al-doped ZnO thin films on randomly oriented single-walled carbon nanotubes. We were able to wrap thin ZnO layers around the CNTs using the pulsed laser deposition method, forming wire-like nanostructures of ZnO-CNT. Microstructural observations revealed an ultrathin wire-like structure with a diameter of several tens of nm. Gas sensors based on ZnO-CNT wire-like layered composites were found to exhibit a novel sensing capability that originated from the genuine characteristics of the composites. Specifically, it was observed by measured gas sensing characteristics that the gas sensors based on ZnO-CNT layered composites showed a very high sensitivity of above 1,500% for NO gas in dry air at an optimal operating temperature of $200^{\circ}C$; the sensors also showed a low NO gas detection limit at a sub-ppm level in dry air. The enhanced gas sensing properties of the ZnO-CNT wire-like layered composites are ascribed to a catalytic effect of Al elements on the surface reaction and an increase in the effective surface reaction area of the active ZnO layer due to the coating of CNT templates with a higher surface-to-volume ratio structure. These results suggest that ZnO-CNT composites made of ultrathin Al-doped ZnO layers uniformly coated around carbon nanotubes can be promising materials for use in practical high-performance NO gas sensors.

전극선 성분 변화에 따른 냉간금형용강의 와이어방전가공 특성 (Characteristics of Wire EDM for Cold Die Steel due to the Different Wire Electrode Component)

  • 왕덕현;정순성
    • 한국기계가공학회지
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    • 제2권2호
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    • pp.98-105
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    • 2003
  • In the experimental study, wire EDM was conducted for cold die steel by changing the Wire electrode, peak discharge current and number of finish cut. From the micro structure analysis of SEM photographs, the size of irregular welded and added component on the EDMed surface is decreasing and size of EDMed plane surface is increasing as the decreasing peak current and increasing number of finish cut. From the analysis of coating effect, Zn component is highly contained in Br and Zn Wire EDMed surface and copper component is highly contained in Br and Al wire EDMed surface. Hardness values are Increasing as the increasing peak current and decreasing the number of finish cut The value of hardness is decreasing as Cu, Al, Zn and Br wire electrode because of the residual austenite effect of solid solution copper on solidification, and finally EDMed surface has the highest hardness values for every wire electrode. Yield strength values becomes larger and bending strength values become smaller due to the increasing the hardness. These results are increased as increasing brittleness with hardness.

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전기선폭발법에 의해 카본 코팅된 Cu 나노분말의 제조 및 특성 연구 (Fabrication and Characterization of Carbon-Coated Cu Nanopowders by Pulsed Wire Evaporation Method)

  • 이희민;박중학;홍성모;엄영랑;이창규
    • 한국분말재료학회지
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    • 제16권4호
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    • pp.243-248
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    • 2009
  • Carbon-coated Cu nanopowders with core/shell structure have been successfully fabricated by pulsed wire evaporation (PWE) method, in which a mixed gas of Ar/$CH_4$ (10 vol.%) was used as an ambient gas. The characterization of the samples was carried out using x-ray diffraction (XRD), scanning electron microscope (SEM), and high resolution transmission electron microscope (HRTEM). It was found that the nanoparticles show a spherical morphology with the size ranging of 10-40 nm and are covered with graphite layers of 2-4 nm. When oxygen-passivated Cu nanopowders were annealed under flowing argon gas (600 and 800$^{\circ}C$), the crystallinity of $Cu_2O$ phase and the particle size gradually increased. On the other hand, carbon-coated Cu nanopowders remained similar to as-prepared case with no additional oxide or carbide phases even after the annealing, indicating that the metal nanoparticles are well protected by the carbon-coating layers.

착화제를 이용한 치환동 도금층의 밀착력 향상에 관한 연구 (A Study on the Adhesion Improvement of Immersion Copper Coatings using Complexing Agent)

  • 구석본;전준미;허진영;이홍기
    • 한국표면공학회지
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    • 제48권1호
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    • pp.1-6
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    • 2015
  • Amino-carboxyl acid as a complexing agent in acid copper sulfate solution was utilized to improve the adhesion of immersion copper layer for steel wire. According to the tape test results, regardless of alloy composition of the wire, the adhesion of immersion copper layer was improved with the addition of amino-carboxyl acid. The incorporation of H and Fe in the plating layer was analyzed by TOF-SIMS. The H and Fe were detected at the entire coating layer without any addition of amino-carboxyl acid. However, with addition of amino-carboxyl acid, the H and Fe were scarcely detected at the coating layer.

NO ROOT GAP HORIZONTAL BUTT-WELDING WITH MAG PROCESS

  • Woo, Wan-Chuck;Jang, Tae-Won;Lee, Jae-Won
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.425-429
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    • 2002
  • It has been used many kinds of horizontal butt-welding methods at block-to-block erection stage in shipbuilding companies. For examples, some companies use conventional FCA W process with one side or both sides groove joint welding, others use carriage with torch holder type mechanized welding method. Although lots of efforts were done until now, some problems in quality and productivity still remain in ship's hull welding. In this study, we have attempted to raise productivity and quality on horizontal position of welding with following 3 items. 1) Prepare groove condition with no root gap for making easy fit-up work. 2) Develop improved MAG (100% $CO_2$ gas shielding) welding process with solid wire for making sound root bead from one side. 3) Develop and apply quite new automatic welding carriage. The stability of new welding process was confirmed by conducting mechanical tests of weldments to verify the soundness of weldments.

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Influence of Tank Inner Side Dielectric Coating on the Particle Behaviour and Flashover Voltage in SF\ulcorner Gas Insulated System

  • Lee, Bang-Wook;Koo, Ja-Yoon
    • Journal of Electrical Engineering and information Science
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    • 제2권3호
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    • pp.77-81
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    • 1997
  • In his work, the influence of wire type conducting particles on the insulation reliability of GIS has been systematically investigated when the epoxy resin based dielectric coating was made on he inner side of outer electrode. For this purpose, coaxial cylinder-type electrode was adopted in 362 kV chamber and various sizes of Cu conducting particle were used under different gas pressures. In order to elucidate the coating effect on the gas insulation, different thickness of dielectric coating has been considered and then the lift-off voltage and flashover voltages have been measured. The results shown that the dielectric coating has a remarkable influence by restraining the movement of particle in GIS system, and thus GIS insulation reliability is noticeably improved.

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인버터 서지와 온도 스트레스 하에서 Magnet Wire 절연 수명평가 (Insulation Life Estimation for Magnet Wire Under Inverter Surge and Temperature Stress)

  • 박재준
    • 한국전기전자재료학회논문지
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    • 제29권10호
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    • pp.641-646
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    • 2016
  • Coil specimen was prepared by coating a copper wire with two varnish thin layers: the first was polyamideimide (PAI)/nanosilica (5 wt%) varnish and the second was anti-corona PAI/nanosilica (15 wt%) varnish. Insulation breakdown voltage was investigated under inverter surge condition at $20^{\circ}C$, $70^{\circ}C$, $100^{\circ}C$, $150^{\circ}C$, $200^{\circ}C$, $250^{\circ}C$, respectively. The insulation lifetime of the two layered coil was tens of times longer than that of original PAI coil. And the insulation lifetime decreased with increasing ambient temperature because there was weak binding strength between copper and varnish layer.