• 제목/요약/키워드: Wire Rope

검색결과 120건 처리시간 0.03초

Defect Detection of Steel Wire Rope in Coal Mine Based on Improved YOLOv5 Deep Learning

  • Xiaolei Wang;Zhe Kan
    • Journal of Information Processing Systems
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    • 제19권6호
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    • pp.745-755
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    • 2023
  • The wire rope is an indispensable production machinery in coal mines. It is the main force-bearing equipment of the underground traction system. Accurate detection of wire rope defects and positions exerts an exceedingly crucial role in safe production. The existing defect detection solutions exhibit some deficiencies pertaining to the flexibility, accuracy and real-time performance of wire rope defect detection. To solve the aforementioned problems, this study utilizes the camera to sample the wire rope before the well entry, and proposes an object based on YOLOv5. The surface small-defect detection model realizes the accurate detection of small defects outside the wire rope. The transfer learning method is also introduced to enhance the model accuracy of small sample training. Herein, the enhanced YOLOv5 algorithm effectively enhances the accuracy of target detection and solves the defect detection problem of wire rope utilized in mine, and somewhat avoids accidents occasioned by wire rope damage. After a large number of experiments, it is revealed that in the task of wire rope defect detection, the average correctness rate and the average accuracy rate of the model are significantly enhanced with those before the modification, and that the detection speed can be maintained at a real-time level.

확률분포추정기법을 이용한 와이어로프의 결함진단 (Wire Rope Fault Detection using Probability Density Estimation)

  • 장현석;이영진;이권순
    • 전기학회논문지
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    • 제61권11호
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    • pp.1758-1764
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    • 2012
  • A large number of wire rope has been used in various inderstiries as Cranes and Elevators from expanding the scale of the industrial market. But now, the management of wire rope is used as manually operated by rope replacement from over time or after the accident.It is caused to major accidents as well as economic losses and personal injury. Therefore its time to need periodic fault diagnosis of wire rope or supply of real-time monitoring system. Currently, there are several methods has been reported for fault diagnosis method of the wire rope, to find out the feature point from extracting method is becoming more common compared to time wave and model-based system. This method has implemented a deterministic modeling like the observer and neural network through considering the state of the system as a deterministic signal. However, the out-put of real system has probability characteristics, and if it is used as a current method on this system, the performance will be decreased at the real time. And if the random noise is occurred from unstable measure/experiment environment in wire rope system, diagnostic criterion becomes unclear and accuracy of diagnosis becomes blurred. Thus, more sophisticated techniques are required rather than deterministic fault diagnosis algorithm. In this paper, we developed the fault diagnosis of the wire rope using probability density estimation techniques algorithm. At first, The steady-state wire rope fault signal detection is defined as the probability model through probability distribution estimate. Wire rope defects signal is detected by a hall sensor in real-time, it is estimated by proposed probability estimation algorithm. we judge whether wire rope has defection or not using the error value from comparing two probability distribution.

가속 열화 모형을 이용한 엘리베이터 와이어 수명 예측 (Estimation of Elevator Wire Life Using Accelerated Degradation Model)

  • 김상부;김승호
    • 품질경영학회지
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    • 제43권3호
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    • pp.409-420
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    • 2015
  • Purpose: This study is to estimate the life of elevator wire rope by using the accelerated degradation test with two accelerating variables of applied load and corrosion. Methods: Linear regression method is used to find the pseudo life of elevator wire rope at each combination of accelerating variables and the median life of elevator wire rope at use condition is estimated under the assumption that the life of elevator wire rope follows lognormal distribution. Results: The particular case study demonstrated that the results of the elevator wire life estimation by using the proposed method can provide the better solutions than existing methods. Conclusion: It can be economical to use accelerated degradation model for estimating the life of elevator wire rope.

승객용 엘리베이터 와이어로프의 유효수명 및 교체시기 평가 (Evaluation of Replace period and Useful lifetime of the wire ropes for the Passenger's Elevator)

  • 손두익;박재석;오환섭
    • 한국안전학회지
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    • 제18권4호
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    • pp.35-38
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    • 2003
  • The wire rope, one of the component of the elevator, is extremely important for the sage operation of the elevator. That is why the wire rope is replaced at a specific interval regradless of the operating conditions or the degree of damage to prevent the breakage of the wire rope. This is the waste of resources, causing economic and environmental loss. This paper has surveyed and analyzed and analyzed the status of replacing wire-rope by buildings that use elevators, in order to compare the replacement cycles of the wire rope under each operating conditions.

다물체계 동역학을 기반으로 한 와이어로프와 조선용 블록 외판 사이의 간섭 시뮬레이션 (Simulation of Contacts Between Wire Rope and Shell Plate of a Block for Shipbuilding Industry based on Multibody Dynamics)

  • 조아라;구남국;차주환;박광필;이규열
    • 한국CDE학회논문집
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    • 제17권5호
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    • pp.324-332
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    • 2012
  • In this paper, a method for calculating the contact force and the frictional force caused by contacts between the wire rope and the rigid body is introduced based on multibody dynamics. And the method is applied to a simulation of contacts between the wire rope and the shell plate of a block that can occur during shipbuilding. The wire rope is composed of a number of lumped masses and the wire rope segments that connect the masses. After calculating the position of interference, we inserted a contact node into the wire rope. We then derived the equations of motion of the wire rope and the rigid body using augmented formulation based on multibody dynamics taking into account the constraints between the contact node and the rigid body. Using the equations, we were able to obtain the constraint force between the contact node and the rigid body, and calculate the contact force and the frictional force, based on which the position of the contact node was corrected. Finally, we applied our results to perform simulation of contacts between the wire rope and the shell plate of a block in order to verify the efficacy of the method proposed in this paper.

크레인 와이어 로프의 실신간 원격 결함탐지 시스템 개발 (Development of Real-time Remote Detection System for Crane Wire Rope Defect)

  • 이권순;서진호;민정탁;이영진
    • 한국정밀공학회지
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    • 제22권1호
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    • pp.53-60
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    • 2005
  • The wire rope of container crane is a important component to container transfer system and is used in a myriad of various applications such as elevator, mine hoist, construction machinery, and so on. If it happen wire rope failures in operating, it may lead to the safety accident and economic loss, which is productivity decline, competitive decline of container terminal, etc. To solve this problem, we developed the active and portable wire rope fault detecting system. The developed system consists of three parts that are the fault detecting, signal processing, and remote monitoring part. All detected signal has external noise or disturbance according to circumstances. Therefore we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. As experimental result, we can reduce the expense for container terminal because of extension of exchange period of wire rope for container crane and this system is possible to apply in several fields to use wire rope.

Wire Rope형 진동완충장치 설계 (Design of Wire Rope snubbers)

  • 박종범;윤기갑;배병홍;이상국;이승학
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2000년도 춘계학술대회논문집
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    • pp.1192-1197
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    • 2000
  • 발전소의 배관계에는 열변형은 허용하되 진동으로 인해 발생하는 응력을 줄이고 과도한 진동 작용시 배관계를 보호하기 위하여 유압식 또는 기계석 snubber가 설치되어 있다. 그러나 이들은 누유 가능성 및 사용수명 측면에서 보수 유지에 많은 경비가 소요된다. 최근 wire rope를 이용한 진동완충기가 도입되어 배관진동 완화에 매우 효과적임이 입증되었고 보수유지가 거의 필요없으므로 경제성도 높으나 고가의 수입가격으로 인해 국산화의 필요성이 절실하다.

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100 kJ 낙석에너지 흡수가 가능한 유연성 와이어로프 낙석방지울타리 성능검증 (Performance Assessment of Flexible Wire Rope Rockfall Protection Fence for 100 kJ Energy Absorption)

  • 손정익;신용철;김정우;문형범;이경수
    • 지질공학
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    • 제32권4호
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    • pp.499-511
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    • 2022
  • 본 연구에서는 ETAG 027에서 제시하는 수직낙하실험법을 이용하여 100 kJ 낙석에너지를 포획할 수 있는 유연성 와이어로 낙석방지울타리에 대한 성능검증을 실시하였다. 유연성 와이어로프는 스프링과 와이어로프로 구성된 탄성력 증진 로프로서 와이어로프보다 탄성늘음이 향상되어 낙석과 와이어로프와의 접촉시간을 인위적으로 증가시켜 낙석 충격력 경감효과를 유발하고 낙석에너지 흡수효과 또한 향상시켰다. 9.8 kN의 콘크리트 공시체를 낙석방지울타리 상단 10.5 m 높이에서 자유낙하시켜 102.9 kJ의 낙석에너지를 낙석방지울타리에 가한 후 지주거동을 분석한 결과, 지주는 소성비틀림이 발생하였으며 탄성회복 후 최종변형량은 1.15 m로 ETAG 027에서 제시하는 기준인 2.0 m 이하의 결과가 제시되어 유연성 와이어로프 낙석방지울타리는 102.9 kJ의 낙석에너지를 성공적으로 흡수 가능한 것으로 확인되었다.

Wavelet 변환을 이용한 크레인 와이어 로프 결함 신호처리에 관한 연구 (A Study on Crane Wire Rope Flaws Signal Processing Using Discrete Wavelet Transform)

  • Min, Jeong-Tak;Sohn, Dong-Seop;Lee, Jin-Woo;Lee, Kwon-Soon
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2002년도 추계공동학술대회논문집
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    • pp.155-159
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    • 2002
  • Wire ropes are used in a myriad of various industrial applications such as elevator, mine hoist, construction machinery, lift, and suspension bridge. Especially, wire rope of crane is important component to container transfer. If it happens wire rope failures in operating, it may lead to safety accident, economic power loss by productivity decline, competitive power decline of container terminal and so on. To solve this problem, we developed wire rope fault detecting system as a portable instrument, and this system is consisted of 3 parts that fault detecting part using hall sensor, permanent magnets and analog unit, and digital signal processing part using data acquisition card, monitoring part using wavelet transform, denoising method. In this paper, a wire rope is scanned by this system after makes several broken parts on the surface of wire rope artificially. All detected signal has external noise or disturbance according to circumstances. So, we applied to discrete wavelet transform to extract a signal from noisy data that was used filter. In practical applications of denoising, it is shown that wavelet pursue it with little information loss and smooth signal display. It is verified that the detecting system by denoising has good efficiency for inspecting faults of wire ropes in service. As a result, by developing this system, container terminal could reduce expense because of extension of wire ropes exchange period and could competitive power. Also, this system is possible to apply in several fields like that elevator, lift and so on.

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