• Transactions of the Korean hydrogen and new energy society
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• v.30 no.4
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• pp.338-346
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• 2019

During last years, hydrogen refueling infrastructure test and devices research for hydrogen station presented a significant growth consisting of the commercialization of fuel cell electric vehicles (FCEVs). However, we still have many challenges for making commercial hydrogen stations such as increased safety and cost reduction. This study demonstrates the low cost hydrogen storage tank (type 2) and effective winding method for high pressure hydrogen storage. We use numerical analysis to verify stress changes inside the wire according to the winding condition. Also liner size, winding wire size and wire tension were studied for the safety and cost down. Results show that the stress of winding wire decreased with increased winding angle and increased the liner diameter. On the other hand, the stress of winding wire increased according to the increased wire thickness and tension.

• Journal of the Korean Society of Marine Environment & Safety
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• v.28 no.1
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• pp.19-29
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• 2022

The result of a questionnaire survey conducted on fishermen using coastal fish traps shows that fall accidents during trap dropping and pulling constitute the highest proportion of accidents at 42.1 %, whereas slipping accidents on the deck or stricture accidents to the body due to the trap winding device constitute 21.1 % each. In addition, 53.2 % of all surveyed subjects responded that trap pulling is the most dangerous task, followed by fish sorting 33.8 %, and trap dropping 9.1 %. As for the main items requested by fishermen for improving the trap winding device, 36.8 % indicated a method to easily lift the trap from the water to the work deck, and 31.6 % indicated a method to overcome the rope tension and prevent slip when pulling the trap to reduce the accidents. The small trap fishing vessel winding device proposed herein can increase the winding force by strengthening the rope contact area and friction coefficient via an appropriate contact angle between the driving roller of the winding device and the rope. When the contact angles between the driving roller and the rope are 1°, 5°, 9°, 14° and 19°, the rope tension showed a difference according to each contact angle. When the contact angle is 9°, the rope tension is the highest at 392.62 kgf. Based on these experimental results, a prototype winding device is manufactured, and 25 traps are installed on a rope with a total length of 100 m at 4 m intervals in the sea, and then the rope tension is measured during trap pulling. As a result, the rope tension increases rapidly at the initial stage of trap pulling and shows the highest value of 31.89 kgf, which subsequently decreases significantly. Therefore, it is appropriate to design the winding force of a small trap fishing vessel winding device based on the maximum tension value of the rope specified at the beginning of the trap pulling operation.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.3
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• pp.30-37
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• 2004

This thesis develops a fuzzy-PID control algorithm for control the filament winding tension. It is developed by applying classical PID control technique to a fuzzy logic controller. It is composed of a fuzzy-PI controller and a fuzzy-D controller. The fuzzy-PI controller uses error and integrated error as inputs, and the fuzzy-D controller uses derivative of error as input. The fuzzy-PI controller uses Takagi-Sugeno fuzzy inference system, and the fuzzy-D controller uses Mamdani fuzzy inference system. The fuzzy rule base for the fuzzy-PI controller is designed using 19 rules, and the fuzzy rule base for the fuzzy-D controller is designed using 5 rules. A test-bed is set-up for verifying the effectiveness of the developing control algorithm in control the filament winding tension. It is composed of a mandrel, a carriage, a force sensor, a driving roller, nip rollers, a creel, and a real-time control system. Nip rollers apply a vertical force to a filament, and the driving roller drives it. The real-time control system is developed by using MATLAB/xPC Target. First, experiments for showing the inherent problems of an open-loop control scheme in a filament winding are performed. Then, experiments for showing the robustness of the developing fuzzy-PID control algorithm are performed under various working conditions occurring in a filament winding such as mandrel rotating speed change, carriage traversing, spool radius change, and reference input change.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.10a
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• pp.77-81
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• 2001

The present study is concemed with the design of high pressure container reinforced by winding wire used as a die component in cold forming of metals. The stress analysis for the design of high pressure container has been made under an optimal design criterion. The wire-winding equipment and the tension control unit according to the theoretical winding force are installed. The circumferential stresses at the inner wall of die housing are measured every turn of wire-winding. The measure stresses are in good agreement with the analytically predicted ones.

• Journal of Institute of Control, Robotics and Systems
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• v.6 no.9
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• pp.813-821
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• 2000

In this paper, we developed modeling of tension and speed dynamics for a two-drum winder in a three span continuous web transport system which had not been previously. Dynamic modeling of the time-varying nonlinear system was derived by considering the effect of the radii and mass moment of inertia in the unwinder and the two-drum winder through winding up the web. After linearizing it, we designed with a variable-gain a PID controller for tension control and a PI controller for speed. Simulation is carried out with the variation of radii and moment of inertia at high speed for the proposed tension control system with the two-drum winder and the variavle-gain a PID controller. Results show good performance of tension control during the speed change speed at a start-up and stop.

• Composites Research
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• v.33 no.5
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• pp.315-320
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• 2020

In this study, when strand specimens were manufactured using an automatic winding device to obtain uniform strand specimens, analysis and test were conducted to investigate the effect of thermal expansion of the mandrel on strand specimens. Also, necessity of changing materials and mandrel configuration was checked. According to the results, strand specimen received unintended tension that was created by thermal expansion of the mandrel and this unintended tension depended on the curing temperature and position of specimens. Tensile test was conducted to check that initial tension affected on the performance of carbon fiber tow prepreg. All other conditions were fixed and only the initial tension was controlled at 40 N, 60 N, and 80 N. From the results of analysis and test, neither additional tension and tension deviation due to the thermal expansion of the mandrel and the initial tension difference had a significant effect on tensile test results, because carbon fiber had sufficiently high strength compared with tension. Therefore, it was confirmed that the change of the mandrel material and configuration of the automatic winding device was unnecessary.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.11a
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• pp.267-268
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• 2010

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.1441_1441
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• 2009

This paper describes performance of sealing integrity and bending strain of HV polymeric bushing with thermal mechanical test. Generally the properties of FRP tube can be influenced by the winding angle, wall thickness and winding tension. As a results, multi winding bushing shows that it has max deflection in the range of 16.5~16.9 mm.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.8 no.6
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• pp.1381-1387
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• 2007

Up to now, various continuous-processing systems are used in many industrial applications such as textile machines, paper-making machines, printing machines, and so on. In these applications, the tension forced on the products in the control volume can be changed according to the velocity difference between the feeding roll and the delivery roll. Specially, the tension variation generated by the velocity difference, or the inertial effect can decreases the quality of the products in the textile process. In this paper, the tension control problem in a circular knitting machine system is treated to cope with these problems. Firstly, the tension relationship in the winding mechanism of general continuous-processing systems is modeled. Next, to effectively drive the feeding and delivery rolls in the circular knitting machine system, a new tension control method is presented by considering the inertia compensation and the velocity difference between the feeding roll and the delivery roll. Through the experimental works, it is shown that the proposed tension control method can be used to improve the performance of tension control in the control volume of the given circular knitting machine system.

• Composites Research
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• v.17 no.5
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• pp.1-6
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• 2004

Composite pressure vessels with HDPE (high density polyethlyne) liner with metal boss at each end were developed by Filament Winding Process. The vessel is composed of a dome-shaped part at each end and a cylinder-shaped part at the middle of the vessel. The environmental tests carried out for possible vessel materials such as High Density Polyethlyn (HDPE), resins and reinforcing fibers up to a year showed no significant damages. The boss was designed to minimize the gas leak which was verified by FEM analysis. Most ideal fiber tension was obtained by experimental method and the fiber volume fraction, $\textrm{V}_{f}$, obtained by image analyzer were 55.4 % in cylinder and 55.6 % in dome parts, respectively. Winding pattern is programmed to control the composite thickness in the dome areas such that the failure of the vessel may occur in the cylinder. During the cure, the vessel was rotated and a constant internal pressure of 0.62 bar was applied. From this, the vessel's burst pressure is improved by 28 %. The burst and fatigue tests for under-wound and fully wound vessel showed satisfactory results.