• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.11a
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• pp.208-211
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• 2000

Processing parameters of filament winding were investigated by using design of experiment. To understand 4 main effects(fiber tension, impregnation pressure, processing rate, and temperature) and 3 interactions, $L_{27}(3^{13})$ orthogonal array table was adopted. The used materials were carbon fiber and epoxy resin. Split disk test and short-beam test, which are the general test methods for filament wound composite material, were selected as evaluation methods for a filament would part. The optimal processing parameters for the filament winding were easily found through the analysis of variance of the experimental results.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.5
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• pp.65-72
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• 2000

This paper presents the study of the tension control in a web transfer system. In this study the sliding mode controller is applied to a time-varying nonlinear mathematical model. The model was derived to consider the effects of changing the roll radius in tension variation during winding and unwinding. The uncertainty in modeling may be due to unmodelled dynamics, on variations in system model. Designed sliding mode controller made the system error always staying in the suggested surface from the beginning. Through this, system is maintained to be robust against a disturbance and uncertainty. To verify the designed controller has a good performance, various inputs such as desired velocity, step input, and trapezoidal input are applied. When the sliding mode controller was used, the system(the tension control) performance was improved comparing to the PID controller. The robustness of the controller with respect to an estimation error was verified through simulations.

• 제어로봇시스템학회:학술대회논문집
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• 2001.10a
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• pp.76.1-76
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• 2001

Up to now, various continuous-processing systems are used in the various industrial applications such as textile machines, iron-manufacturing plants, paper-making machines, printing machines, and so on. In these applications, the tension forced on the products in the control volume can be changed according to the velocity difference between the feeding roll and the delivery roll. Specially, the tension variation generated by the velocity difference, or the inertial effect can decreases the quality of the products in the textile process. In this paper, the tension control problem in a circular knitting machine system is treated to cope these problems. Firstly, the tension relationship in the winding mechanism of general continuous-processing ...

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.321-322
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• 2006

In many manufacturing processes such as web formation, manufacturing of paper and nonwoven, fabric weaving, etc., planar sheets are transported and at the same time appropriate tension is imposed. The input material rolled up on beams is fed by unwinding the beam and the processed is then taken up on beams by winding it. While processed, the planar sheets are thrown under the processing load of impulse form, which causes irregular thickness of the processed sheet. To improve the quality of the product, a dynamic model is needed and the dynamic characteristics is to be analyzed by simulation. This study shows that density variation dynamics of the in-process-sheet in the machine direction can be described at each moment of disturbing impacts in forms of difference equations, while the impacts and tension, the time-dependency of the material properties were taken into account. Simulation showed the most serious variation of the density occurred in the process starting phase. The starting velocity curve with step form showed the least variation of the density. As the time order of the function of the starting velocity cure becomes higher, the density variation gets greater.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.2
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• pp.115-119
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• 2016

Winding is one of the major processes in roll-to-roll systems. Taper tension profile in a winding determines the distribution of stress in the radial direction, i.e., the radial stress in the wound rolls. Maximum radial stress is major cause of material defect, and this study has been actively proceeded. Traditional models of radial stress model were focused on flexible and light substrate. In this study, we developed an advanced radial stress model including effects of both these parameters(weight and stiffness) on the radial stress. The accuracy of the developed model was verified through FEM(Finite Element Method) analysis. FEM result of maximum radial stress value corresponds to 99 % in comparison to result with the model. From this study, the material defects does not occur when the steel winding. And steel industry can be applied to improve the winding process.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2002.11a
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• pp.81-90
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• 2002

Air entrainment of a winding roll with a nip roller was studied numerically. The amount of air entrainment between two rotating rollers was obtained by solving lubrication equation, Reynolds equation, which neglect the existence of a web. However, the numerical model of this study included the web existence, therefore it considered the two lubricating air films between a winding roll and a web and also between a nip roller and the web. The pressure profiles and gap profiles of the two films were obtained by solving lubrication equation for the two air films and force balance equation of the web. Ballooning phenomenon was examined in terms of nip force, wrap angle, web stiffness, web speed, and web tension. This ballooning phenomenon caused by the back flow of the air film blocked by the nip roller. Air entrainment of the two numerical models was compared.

• Progress in Superconductivity and Cryogenics
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• v.3 no.2
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• pp.5-9
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• 2001

For the development of a small-sized superconducting magnetic energy storage($\mu$SMES) system we designed, fabricated and tested a model coil consisting of five coils with different features. e.g. winding tensions. bore diameters and materials. cooling channels. The results show that even in the highly pre-stressed small coil the quench currents of the coils are degraded to about 70% of their coils critical current. The quench currents of the coils with natrow cooling channels are two times as high as that of the coil without spacers. The test results also indicate that the usual training effect depends on the winding tensions of the coils according to materials of the bobbin.

• Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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• 2002.02a
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• pp.351-354
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• 2002

In most of electrical applications using Bi-2223/Ag HTS tapes, bending and tension stresses are essentially applied to the tape. Therefore, the critical current of the Bi-2223/Ag tape is degraded by increasing the deformation stress, though brittle superconducting filaments are embedded in the reinforced Ag alloy sheath. It is needed to understand bending and tension properties of HTS tapes at room temperature and cryogen to make superconducting magnet, cable and etc. using Bi-2223/Ag HTS tapes. Actually, bending and tension stress applied to the tapes simultaneously, when winding the tapes on former for applications. In this study, the effect of mechanical deformations, bending and tension, on the critical current of Bi-2223/Ag tape was investigated.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.584-589
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• 1994

A time-varying nonlinear mathematical model was derived to consider the effect of change in roll radius on tension varation during winding and unwinding. A variable-gain PID controller was designed for tension control at start and stop in a multi-span continuous process system. The controller gains are updated at every control loop as roll radii continuously change. Computer simulation was carried out by using the mathematical model and the controller developed for a typical operating condition including acceleration and deceleration. When the variable-gain PID controller was used, the tension control performance was improved compared with that of existing control method during start-up and stop.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.457-458
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• 2007