• Title/Summary/Keyword: Winding Machine

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A Study on the Kinematic Winding Control Algorithm for Degressive Pirn Winding (디그레시브 펀 권사(Degressive Pirn Winding)를 위한 기구학적 권사 제어 알고리듬에 관한 연구)

  • 최영휴;정원지;김광영
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.133-139
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    • 2003
  • Direct motor-driven winding has been increasingly applied in winding machinery. However, it is necessary to analyze the kinematics of winding prior to developing the winding control algorithm, because direct motor-driven winding machine should be operated in accordance with the pre-determined kinematic information for the winding control. This paper presents the kinematics of the degressive winding method and its kinematic winding control algorithm in order to wind the required volume of a pirn package in a desired shape. The proposed algorithm can give the appropriate yarn speed, traverse speed, and the spin speed of the spindle at every traverse stroke, which are utilized for controlling the spindle motor and traverse motor of the winding machine. Computer winding simulations showed that the proposed algorithm is successful in the degressive pirn winding.

Tension Control of a Winding Machine using Time-delay Estimation (시간 지연 추정 기법을 이용한 권취기의 장력 제어 알고리즘)

  • Heo, Jeong-Heon;You, Byungyong;Kim, Jinwook
    • Journal of Drive and Control
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    • v.15 no.3
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    • pp.21-28
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    • 2018
  • We propose a tension controller based on a time-delay estimation (TDE) technique for a winding machine. Firstly, we perform the necessary calculations to derive a mathematical model of the winding machine. In this sense, it is revealed that the roll radius of the winding machine is characteristically seen to be increasing or decreasing during the winding process. That being said, it is noted that the parameters of the winding machine are coupled and constantly changing during this process. Understandably then, it is noted that the model is shown to be nonlinear and time-varying. Secondly, we propose the way to apply the TDE based controller which is the so-called Time-delay Control (TDC). The TDC utilizes the time-delayed information intentionally to compensate the nonlinear and time-varying characteristics. As we have seen, the proposed controller consists of two parts: one is a TDE component, and the other is an error dynamics component which is defined by a user. In a computer simulation based on the Matlab/Simulink program, the proposed controller is compared with a conventional PID controller, which is widely used in the tension control of the winding machine. The proposed controller reduces the incidence of overshoot and steady-state error in the tension control, as compared to the conventional PID controller.

A Study on the Improvement of Dynamic Characteristics of the Motor Stator Coil Winding Machine (모터 고정자 코일 권선기의 동특성 개선 연구)

  • Kim, Dong-Sung;Kim, Kwang-Young;Ham, Sang-Yong;Son, Young-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.9
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    • pp.1589-1596
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    • 2003
  • In this paper, we performed the improvement study for the dynamic characteristics enhancement of the motor stator coil vertical winding machine. The dynamic characteristics improvement was done by means of the optimized design and the weight reduction of the flyer configuration, modified design of the servo control system for the flyer and the former actuation, and the development of jump timing digital circuit for the reduction of former jumping error. As the results, the maximum winding speed pattern of the developed machine was attained up to 3000rpm and also reduced the jumping error. In conclusion, domestic design technology for manufacturing the motor coil vertical winding machine was established through this study.

Calculation of Winding Inductances for a Single-Phase Brushless DC Machine

  • Joo, Dae-Suk;Woo, Kyung-Il;Kim, Dae-Kyong
    • Journal of Magnetics
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    • v.17 no.3
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    • pp.196-199
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    • 2012
  • This paper presents the analytical calculation of winding inductance for a single-phase brushless DC machine based on the magnetic circuit concept. The machine is used in the low power range of applications, such as ventilation fans, due to its simplicity and low cost. Since flux linkage is proportional to inductance, the calculation of winding inductance is of central importance. By comparison with experimental and analytical values, it is shown that proposed analytical expression is able to effectively predict the winding inductance of single-phase brushless DC machines at the design stage.

On The Dynamics And The Demagnetization Effect Of The Amplidyne Generator With Auxiliary Feedback Compensating Winding (상태변수에 의한 회전형전자증폭기의 동특성 해석 및 감자작용효과에 관한 연구)

  • Se Hoon Chang
    • 전기의세계
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    • v.21 no.6
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    • pp.9-16
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    • 1972
  • This work intends to study the machine dynamics in the state-space approah and to formulate the operating characteristics of a namplidyne generator, with balanced control field winding and an auxiliary feedback winding for compensating purpose. In the derivation of the dynamic equation, investigations on the demagnetization effects are accentuated, based on the magnetic interlinks between windings of the machine. From the machine dynamic relation obtained, a state-variable representation of the machine dynamics is approached in the first part of this work.

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Modeling for Tension Control of the Bio-Wrap Winding Machine (생분해성 랩 와인딩 기계의 장력제어를 위한 모델링)

  • Park W.C.;Kim H.S.;Kim D.I.;Yang S.M.;Kee C.D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1901-1905
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    • 2005
  • This Paper describes the mathematical modeling and control of the tension and the speed of moving Bio-wrap in a wrap winding machine. In winding process, important control specifications include the regulation of wrap tension and velocity. In this research, a tension and velocity model has been developed for winding processes. A prototype winding system has been constructed, and the controller has been implemented in a real time PC-based environment. The tension control system is modeled a MIMO of the two-input and four-output system. The performance of the modeled system has been evaluated via simulation using MATLAB and experiments.

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A parameter sweep approach for first-cut design of 5 MW Ship propulsion motor

  • Bong, Uijong;An, Soobin;Im, Chaemin;Kim, Jaemin;Hahn, Seungyong
    • Progress in Superconductivity and Cryogenics
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    • v.21 no.1
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    • pp.25-30
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    • 2019
  • This paper presents a conceptual design approach of air-cored synchronous machine with high temperature superconductor (HTS) field winding. With a given configuration of a target machine, boundary conditions are set in the cylindrical coordinate system and analytic field calculation is performed by solving a governing equation. To set proper boundary conditions, current distributions of the field winding and the armature winding are expressed by the Fourier expansion. Based on analytic magnetic field calculation results, key machine parameters are calculated: 1) inductance, 2) critical current of field winding, 3) weight, 4) HTS conductor consumption, and 5) efficiency. To investigate all potential design options, 6 sweeping parameters are determined to characterize the geometry of the machine and the parameter calculation process is performed for each design options. Among design options satisfying constraints including >80 % critical current margin and >95 % efficiency, in this paper, a first-cut design was selected in terms of overall machine weight and HTS conductor consumption to obtain a lightweight and economical design. The goal is to design a 5-MW machine by referring to the same capacity machine that was previously constructed by another group. Our design output is compared with finite element method (FEM) simulation to validate our design approach.

Preliminary Design Analysis of Low Speed Interior Permanent Magnet Machine with Distributed and Concentrated Windings

  • Ahsanullah, Kazi;Dutta, Rukmi;Rahman, M.F.
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.2
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    • pp.139-147
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    • 2014
  • The paper presents a systematic comparison of four topologies of the interior permanent magnet machine (IPMM) designed for low speed applications. This comparative study investigates the suitability of the concentrated winding and distributed winding in the stator and the flat-shaped or V-shaped magnets in the rotor poles. The paper also studies the inductance characteristics of the designs using finite element analysis. Various steps taken to minimize the cogging torque and torque ripple in the studied machines were also discussed in details.

The Design of the Controller for Bio-wrap Winding Machine using Muti-variable Decentralized Control Technique (다중 변수 분산 제어기법을 이용한 생분해성 랩 와인딩 기계의 제어기 설계)

  • Kim H.S.;Park W.C.;Shen Y.D.;Yang S.M.;Kee C.D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1450-1454
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    • 2005
  • In this paper, the control strategy of the tension and speed based a prototype bio-wrap winding machine is developed. The decentralized control strategy using PID control algorithm applied for each subsystem is proposed to control the each system's desired outputs, because the tension of each subsystem effects that of next roll system. The computer simulations and the experiment results are presented to show that the proposed control scheme is feasible for a prototype bio-wrap winding machine.

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A Heuristic Scheduling Algorithm for Transformer Winding Process with Non-identical Parallel Machines (이종병렬기계로 구성된 변압기 권선공정의 생산일정계획)

  • 박창권;장길상;이동현
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.26 no.2
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    • pp.35-41
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    • 2003
  • This paper proposes a heuristic scheduling algorithm to satisfy the customer's due date in the production process under make to order environment. The goal is to achieve the machine scheduling in the transformer winding process, in which consists of parallel machines with different machine performances. The winding is important production process in the transformer manufacturing company. The efficiency of the winding machines is different according to the voltage capacity and the winding type. This paper introduces a heuristic approach in the transformer winding process where the objective function is to minimize the total tardiness of jobs over due dates. The numerical experiment is illustrated to evaluate the performance.