• Transactions of the Korean Society of Automotive Engineers
• /
• v.24 no.2
• /
• pp.137-143
• /
• 2016

The fifth wheel coupler is a heavy automotive coupling structure which connects a tractor and a trailer used for heavy-duty trucks widely. It is subjected to various loads simultaneously such as rolling, pitching and yawing loads as well as coupling frictional and impact loadings. Most of existing couplers have been overdesigned and, therefore, it is necessary to reduce the dead weight to increase the fuel efficiency. The topology optimization was applied in order to find conceptual layout designs which could show major load paths and ribs locations, and then the size structural optimization was performed in order to determine the heights and thicknesses of coupler ribs with the predetermined various loading conditions for the development of a new slim coupler with a minimum weight and high enough strength and stiffness. As the results of the topology optimum design, an efficient new coupling structure for truck trailers was designed. The weight of the new fifth wheel coupler was reduced by 4.9 %, compared with the existing one, even though all strength requirements were satisfied. The fatigue test of the new coupler was performed with cyclic vertical loads (+78.4 to +235.2 kN) and horizontal loads (-91.2 to +91.2 kN) simultaneously at 1 Hz and the life of 2,000,000 cycles were achieved without failure.

• Design & Manufacturing
• /
• v.11 no.1
• /
• pp.1-6
• /
• 2017

In these days, due to generalization of using smart mobile phone and wearable device such as smart watch, demand of Cover-glass and touch screen panel for protecting display increases. With increasing the demand of Cover-glass, slimming technique is promising for weight lightening, zero bezel. Cover-glass produced by this technique is required to decreasing thickness with increase strength. In the Cover-glass manufacturing process, mechanical processing and chemical processing has improve in the strength. Generally, Diamond electrodeposition wheel is used in mechanical process. Reinforced glass with the characteristics of the brittle and high hardness was manufactured by using a diamond electrodeposition wheel. At this time, Because of surface of the tool present non-uniform distribution of diamond particle, it has generate Loading of wheel and it has been decrease life of grinding tool, efficiency of grinding, quality and shape accuracy of workpiece. Thus Research is needed to controling particle distribution of diamond electrodeposition wheel uniformly. And it is necessary to study micro hole machining such as proximity senser hole, speaker hole positioned Cover-glass. Reinforced glass with the characteristics of the brittle and high hardness is difficult to machining. Processing of reinforced glass have generated wear of tool, micro cracks. Also, it is decreasing shape accuracy. In this paper, We conducted a study on how to control particle distribution uniformly about the diamond tool manufactured using elecetodeposition processing. It analyzed the factors that affect the arrangement of the particles in the electrodeposition process by design of experiment. And There is produced the grinding tool, which derives an optimum deposition conditions, for processing Cover-glass edge and the machinability was evaluated.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.37 no.10
• /
• pp.1207-1218
• /
• 2013

It is difficult to predict derailment with the existing derailment coefficient like Nadal's formula which is based on the contact forces between one wheel and rail. A new derailment coefficient model developed on a wheelset is able to make a better estimate about the climb derailment, slip derailment, roll over derailment, and mixed derailment types of these. Moreover, not only the mechanical factors considered in the existing derailment coefficients but also other various factors affecting derailment such as wheel unloading and loading, diameter of wheel, and locations of axle-box bearings can be covered with this new derailment coefficient model. That is, the derailment patterns which couldn't be solved with the existing formulas such as Nadal's and Weinstock's models can be analyzed with this wheelset derailment coefficient model because of considering various factors causing derailment. Finally, the validity of the new derailment coefficient model is verified using dynamic model simulations.

• Journal of the Korean Geotechnical Society
• /
• v.24 no.2
• /
• pp.45-57
• /
• 2008

The improved turnout system is developed to speed-up the pre-existing railroad. The research has been actively carried out far the improved turnout system and the impact factor is estimated using the data sets achieved from the dynamic wheel-load field tests in both the conventional and the improved turnout system. In this study, the track performance and roadbed behavior are examined for the conventional and improved turnout system using the estimated impact factor. Dynamic wheel load and rail pressure are evaluated to assess the track performance. Roadbed stress and settlements are estimated using numerical analysis. Additionally, the stability of roadbed is estimated in soft roadbed condition influenced by the weather effects and cyclic train loading. The results show that dynamic wheel load, rail pressure, roadbed stress, and roadbed settlements in the improved turnout system substantially decrease compared with those in the conventional turnout system.

• Proceedings of the KSR Conference
• /
• 2007.11a
• /
• pp.959-964
• /
• 2007

In this study, it is offering a numerical method which assesses running safety of the freight car loaded CWR when passing through on the conventional railway by additional lateral load. It is suggested based on the numerical reviews of the safety against derailment after seeking the derailment coefficient estimated by wheel load-lateral force equation in the section that curve radius is small

• Proceedings of the KSR Conference
• /
• 2008.06a
• /
• pp.238-242
• /
• 2008

Transitional zones, one of the typical weak area of earthworks, require lasting a maintenance work due to a differential stiffness of substructures. It is very difficult problem that transition zone was perfectively prevented against a differential settlement. The transitional zone will deteriorate at an accelerate rate. This may lead to pumping ballast, swinging or hanging sleepers, permanent rail deformations, worn track components, and loss of surface and gauge. In this study, it is performed that settlement behavior in transitional zone was compared with small model test.

• Proceedings of the KSR Conference
• /
• 2009.05a
• /
• pp.1592-1597
• /
• 2009

Ratcheting is a cyclic accumulation of strain under a cyclic loading. It is a kind of mechanisms which generate cracks in rail steels. Though some experimental and numerical study has been performed, modeling of ratcheting is still a challenging problem. In this study, an elastic-plastic constitutive equation considering non-linear kinematic hardening and isotropic hardening was applied. Under the tangential stress of the contact stresses, a cyclic stress-strain relation was obtained by using the model. Strain under repeated cycles was accumulated.

• Proceedings of the KSR Conference
• /
• 2003.10b
• /
• pp.182-187
• /
• 2003

The analysis of mud pumping which causes track irregularities during softening of present roadbed is needed in order to prepare countermeasure that is efficient and reasonable against the softening of railway roadbed. In this study, model tests were performed in order to evaluate property of the railway softening under the train loading, considering the wheel load and the impact coefficient due to the train passing velocity. The existence of the mud pumping, settlements of roadbed and vertical earth pressure were measured under the train loading.

• Journal of Advanced Marine Engineering and Technology
• /
• v.32 no.6
• /
• pp.931-937
• /
• 2008

The rail/wheel rolling contact affects the microstructure in the surface layer of rail. Recently. continuum damage mechanics allows us to describe the microprocesses involved during the straining of materials and structures at the macroscale. Elastic and plastic strains. the corresponding hardening effects are generally accepted to be represented by global continuum variables. The purpose of continuum damage mechanics is to introduce the possibility of describing the coupling effects between damage processes and the stress-strain behavior of materials. In this study. the continuum damage mechanics caused by elastic deformation was briefly introduced and applied to the fatigue damage of the rails under the condition of cyclic loading. The material parameter for damage analysis was first determined so that it could reproduce the life span under the compressive loading in the vicinity of fatigue limit. Some numerical studies have been conducted to show the validity of the present computational mechanics analysis.

• Journal of Biomedical Engineering Research
• /
• v.11 no.1
• /
• pp.105-112
• /
• 1990

The main concepts in the design and construction of an motorized wheelchair for loading in the tar which is intended to drive a disabled to long distance. The wheelchair is basically a powered and folding, so it is designed to motorized manual wheel- chair by modularity method. The wheelchair hrs been installed with a power motor module, battery module, and drive & control module. The goal of this project is to develop a wheelchair that has multifunction and operated disabled who has variety impairment. So we ave currently working. Experimental results of the system approach our purpose, which is improved maneuverability, safety and can be loaded.