• Title/Summary/Keyword: Wet Clutch

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Optimal Design and Analysis of Ducted Fan Clutch With or Without Mechanical Lock-up (기계적 잠금장치의 적용여부에 따른 덕티드팬 클러치의 최적설계 및 분석)

  • Su-chul Kim;Jae-seung Kim;Sang-gon Moon;Geun-ho Lee
    • Journal of Aerospace System Engineering
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    • v.17 no.1
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    • pp.10-15
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    • 2023
  • Wet multi-disk clutch, a power switching device of the ducted fan, was optimized and results were analyzed. The clutch was divided into two types depending on whether a mechanical lock-up was applied or not. It was optimized under each design condition. Transfer torque capacity, friction material surface pressure, friction surface temperature, and drag torque were calculated as factors to optimize the clutch. The volume of separator plate and drag torque were used as the objective function for optimization. In the case of Type 1, which did not include a mechanical lock-up, the clutch could be operated regardless of the pitch angle of the ducted fan. However, the outer diameter of the friction surface was doubled, the volume was increased by 5~7 times, and the drag torque was increased by 7~12 times compared to those of Type 2, which included a mechanical lock-up.

Effect of Normal Force and Temperature on Tribological Properties of Wet Clutch Friction Material (하중 및 온도에 따른 습식 클러치 마찰재의 트라이볼로지 특성)

  • Park, Hyeseon;Chung, Koo-Hyun
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.30-36
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    • 2019
  • The tribological properties of paper-based friction materials are crucial to the performance of a wet clutch system. In this work, the friction and wear characteristics of a paper-based friction material in boundary lubrication state was experimentally investigated using a pin-on-reciprocating tribotester under various normal forces and temperatures. It was found that the wear rate of the friction material increased from $5.8{\times}10^{-6}mm^3/N/cycle$ to $5.5{\times}10^{-5}mm^3/N/cycle$ after 1,700 cycles of testing at $80^{\circ}C$ as normal force increased from 2 N to 7 N. The friction coefficient was also found to increase from 0.135 to 0.155 with increasing normal force from 2 N to 7 N. The increase in contact pressure with increasing normal force may be responsible for these results. In addition, as temperature increased from $20^{\circ}C$ to $80^{\circ}C$, the wear rate of the friction materials increased from $2.0{\times}10^{-5}mm^3/N/cycle$ to $3.6{\times}10^{-5}mm^3/N/cycle$ while the friction coefficient decreased from 0.163 to 0.146. This result may be associated with the decrease in the hardness of friction materials with increasing temperature. Furthermore, plastic deformation on the friction materials was mainly observed after the test. The outcome of this work may be useful to gain a better understanding of the tribological properties of friction materials, and therefore can contribute to the development of friction materials with enhanced performance for wet clutch systems.

Experimental Analysis of Clutch-Fill Parameters for Automatic Transmission (자동변속기 클러치 충전제어 파라미터의 실험적 특성분석)

  • Jung, G.H.;Park, D.H.
    • Journal of Drive and Control
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    • v.11 no.3
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    • pp.47-54
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    • 2014
  • Clutches are an integral part of the automatic transmission for changing gears. Modern automatic transmissions make extensive use of wet multiple-disc clutches employing hydraulic actuation mechanism with electronic control. Although nowadays, highly advanced shifting algorithm implements the superior shift quality and transmission efficiency, its performance should be based on smooth, reliable engagement with a reasonably durable friction material as well as stable clutch piston dynamics. Particularly, clutch filling control is the crucial part of shifting process because only the open-loop control is available due to the lack of measurement. In this paper, the effect of clutch-fill control parameters on clutch piston dynamics is experimentally investigated by using clutch piston test equipment which enables the clutch piston to actuate similar to real shifting conditions. The experimental analysis results can be expected to be utilized for the calibration of proportional solenoid valve as reference current profile data in vehicle test.

A Development of the Simulation Program for Launching Performance of a Passenger Car equipped Continuously Variable Transmission (무단변속기 장착차량의 발진성능 해석을 위한 시뮬레이션 프로그램의 개발)

  • 김정윤;이장무;여인욱
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.7
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    • pp.157-166
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    • 1999
  • This paper describes the launching characteristics of a passenger car using a Push-Belt type Continuously Variable Transmission(CVT) which equipped a wet type multi-plate clutch asa starting device and a solid flywheel with a torsional damper for a torsional coupling device. To reduce the torsional vibration of the drive-line , some torsional coupling devices were used for the passenger car equipped CVT having the clutch as a starting device especially . In this study, we developed the computer simulation program to investigate the launching characteristics of a passenger car equipped CVT using the mathematical models of this system. For the mathematical models of the vehicle, the CVT, the we type multi-plate clutch and the torsional damper, we obtained the specification and the necessary data through the reverse engineering of those. For the verification of our analysis, we performed the test of prototype car with different throttle positions at road and dynamometer. The launching characteristics of a passenger car considered here an acceleration performance and an ascending performance.

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Effect of Slip-Controlled Torque Converter Damper Clutch in 5-Speed Automatic Transmission on Slip Rate and Fuel Economy (5속 A/T용 자동변속기 토크컨버터 댐퍼클러치 슬립제어가 슬림율과 연비에 미치는 영향)

  • Lee, Gee-Soo;Kim, Deok-Jung;Kim, Hyun-Chul;Na, Byung-Chul;Heo, Hyung-Seok;Lee, Ho-Gil;Jang, Jae-Duk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.3
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    • pp.74-80
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    • 2009
  • The objective of this paper was to investigate the slip rate and the slip frequency number of damper clutch of torque converter in 2.4L passenger vehicle with 5-speed A/T and analyze the effect of slip control and control strategy on driving characteristics and the fuel economy. The newly developed torque converter with the more durable wet friction material and the slip-controlled damper clutch system, the DCC system, was installed, which was easily compatible and amendable of the lock-up clutch of the base system. The vehicle has been tested on the fuel economy modes such as FTP-75, HWFET and NEDC (ECE15+EUDC) driving cycle at chassis dynamometer. The DCC mode (II), of which the control strategy had both the lock-up and the slip-controlled clutch, and the DCC mode (I) with full slip-controlled clutch were compared with the base system with only the lock-up clutch. As the research result, comparison to base system, the fuel consumption of the vehicle with the DCC control (II) was effectively improved by 6.6% and 7.7% on FTP-75 and NEDC mode.

Analysis of Dynamics Characteristics for Friction Elements in Automatic Transmission (자동변속기 마찰요소의 동특성 해석)

  • 최영종;정우진;김성원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.5
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    • pp.9-19
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    • 1997
  • In this paper, the modeling and analysis of dynamic characteristics has been carried out for friction clutches and brakes in an automatic transmission. From the operating oil pressure generated by the valve-body, time delay by check valve and the movement of piston has been examined. Also torque capacity and torque transferred at the clutch is studied. Heat capacity and temperature distribution at the reaction plate of clutch are codeled by time-dependent, nonhomogeneous partial differential equation, and brake torque, brake time, and the amount of heat generated are investigated. It is found that the time delay at the check valve is very short but dominant at the spool.

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A Study on Thermal Analytical Model for a Dry Dual Clutch (건식 듀얼 클러치의 열해석 모델에 대한 연구)

  • Liu, Hao;Lee, J.C.;Noh, Y.J.;Cho, J.H.;Lee, H.R.;Koh, J.E.;Kang, J.W.
    • Journal of Drive and Control
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    • v.12 no.1
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    • pp.1-8
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    • 2015
  • The stability of friction characteristics and thermal management for a dry type dual clutch transmission (DCT) are inferior to those of a wet clutch. Too high temperature resulting from frequent engagement of DCT speeds up degradation or serious wear of the pressure plate or burning of the clutch disk lining. Even though it is significantly important to estimate the temperature of a dry double clutch (DDC) in real-time, few meaningful study of the thermal model of DDC has been known yet. This study presented a thermal analytical model of lumped parameters for a DDC by analyzing its each component firstly. Then a series of experimental test was carried out on the test bench with a patented temperature telemetry system to validate the proposed thermal model. The thermal model, whose optimal parameter values were found by optimization algorithm, was also simulated on the experimental test conditions. The simulation results of DDC temperature show consistency with the experiment, which validates the proposed thermal model of DDC.

Comparison of Heavy Metal Concentration and Reproduction of Feral Pigeons (Columba livia) between Urban and Industrial Complex Areas from Korea

  • Nam, Dong-Ha;Lee, Doo-Pyo;Koo, Tae-Hoe
    • The Korean Journal of Ecology
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    • v.25 no.6
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    • pp.383-389
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    • 2002
  • Pb and Cd concentrations and reproductive progress of feral pigeons were investigated in urban (Seoul) and industrial complex (Ansan) areas from November 2000 to May 2001. Results of the Pb analysis for the feral pigeons from the Ansan industrial complex (egg contents: 1.13 $\mu$g/wet g, bones of adult: 10.5 $\mu$g/wet g) and Seoul (1.64 $\mu$g/wet g, 29.5 $\mu$g/wet g, respectively) indicated that the Pb level of eggs and bones of adults were significantly different between the two colonies (p<0.05). Cd concentrations in liver and kidney of adult pigeons were also significantly different between the Ansan (liver: 0.14 $\mu\textrm{g}$/wet g, kidney: 0.43 $\mu$g/wet g) and Seoul (liver. 0.24 $\mu$g/wet g, kidney: 1.05 $\mu$g/wet g) colonies. (p<0.05). However, egg size and thickness, incubation period and nestling growth rates did not differ between the study areas. Also, clutch size, number of young hatched per nest and number of young fledglings per nest did not significantly different in the noted areas. Considering the lead and cadmium concentrations of pigeons, these were not as high as those considered as results in toxic effects in other species, and the biological significance from these level differences is uncertain.

A study on the frictional characteristics of wet-clutch friction materials in accordance with compositions (습식클러치용 마찰재의 조성별 마찰특성에 관한 연구)

  • 강전익;한홍구;권오관
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.56-65
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    • 1990
  • Wet-friction materials have been widely used for clutches and brakes of automotives over past several decades. In order to enhance its performance, its friction behaviour should be fully understood. It is, however, still not at hand and therefore an attempt was made to have some more understanding of friction behaviour of wet-friction materials. Measurements of coefficient of friction were made with the variation of lubricants, lub. temperature, sliding velocity, and contact pressure. In addition, the effects of both the viscosity of lubricants and the porosity of materials on the coefficient of friction were also investigated. It can be concluded that the coefficient of friction is decreased as the concentrations of the resin and inorganic fillers are increased, and it tends to decrease with the increase in the lubricant temperature and sliding velocity.

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