• Journal of Welding and Joining
• /
• v.19 no.3
• /
• pp.292-297
• /
• 2001

One of the major characteristics that affects the life of welded steel water pipes is the stress distribution caused by welding and external forces. Some studios have bean carried out on the residual stress of steel water pipes. But the results on the stress distributions by welding and complex external forces are rare, because real water pipes operate under the ground and many kinds of external forces act simultaneously on the joints. To understand the complex stress distributions of welded joints, therefore predictions by numerical or analytic methods are required. In this study, temperature and stress distributions in steel water pipes produced by welding are predicted by a three-dimensional finite element method(FEM). Based on these results, stress distributions by welding and complex external forces are evaluated by adopting the same numerical method. The influence of some post weld heat treatments on residual stress distributions is also investigated.

• Journal of Welding and Joining
• /
• v.20 no.3
• /
• pp.129-137
• /
• 2002

This study presents a new method to derive the constraint coefficient from the degree of angular deformation caused by welding, as measured experimentally by varying the shape of welded joints and the magnitude of constraints and from analysis results given by the elastic FEM method. The equivalent load was then calculated with this constraint coefficient. The validity of the numerical analysis involved in this new method was confirmed by its agreement with the experimental results. As for the effects of the constraints based on the shape of the welded joints in the case of Butt welding when the constraint coefficients are not considered, the deformed quantity produced by analysis is larger that produced by experiment and consequently is largely affected by the constraints. However, in the case of Fillet welding, the deformed quantity is seldom affected regardless of constraint coefficient considerations.

• Journal of Advanced Marine Engineering and Technology
• /
• v.31 no.4
• /
• pp.385-393
• /
• 2007

The strength evaluation of the most weakest junction part is required for the safety design of all structures. Most of all. in order to enhance the reliability and safety of the welding part. whose use is the highest, it is very important to establish the efficient structure manufacturing technology by studying and investigating the evaluation of fatigue strength in various environments. This study analyzed the relations of da/dN, and th according to the welding methods of SMAW, FCAW, and SAW. In the stage II. the value of stress intensity factor range was the highest in SMAW welding method of stress ration R=0.1, and appeared under the sequence of FCAW and SAW and as the completion section of stress intensity factor was low, threshold stress intensity factor was lowly formed in da/dN - The fatigue life of each welding method is sensitively worked in high stress ratio. judging from the fact that the width of life reduction increases in the high stress ratio zone compared to the width of life reduction in the low stress ratio zone. In the fatigue limit of welding methods before corrosion. the welding of SMAW and FCAW shows the same fatigue limit compared to Base metal, and SAW holds the lowest fatigue limit value.

• Journal of Welding and Joining
• /
• v.21 no.6
• /
• pp.26-32
• /
• 2003

Arc welding process has indicated that it suffers from many flaws. It's because requirement of products is diverse and factors which affects the quality is also various. Therefore, in order to stabilize the welding process, it is important to choose a proper welding machine for the each process, and to evaluate the welding process capability of each machine. In this study, rational and simple index to evaluate the welding machine was set the coefficient of resistance variation through the arc stability examination such as spatter generation weight and bead configuration uniformity etc. And the method to evaluate the process capability index was developed by application of 6$\sigma$.

• Journal of Welding and Joining
• /
• v.19 no.1
• /
• pp.104-111
• /
• 2001

This study presents an analysis method for heat flow and deformation of sheet metal laser welding. A heat source model for 2-dimensional heat flow analysis of laser welding process was suggested in this paper. To investigate the availability of the heat source model, the analysis results were compared and estimated with the results of previous researches. We could get a good agreement between the results of numerical analysis and experiments in the temperature distribution of weldment. Due to the characteristics of welding process, some kinds of deformations are usually generated in a welded structure. Generally, the degree of deformation is dependent on the welding sequence constraints as well as input power Therefore, in this paper we evaluate the deformation of gas pressure vessel according to the welding sequence and input power. In the analysis of weld deformation, 2-dimensional thermo-elasto-plastic analysis was performed for the gas pressure vessel by using a commercial FE program package.

• Special Issue of the Society of Naval Architects of Korea
• /
• 2011.09a
• /
• pp.106-111
• /
• 2011

The use of thin plate increases due to the need for light weight in large ship. Thin plate is easily distorted and has residual stress by welding heat. Therefore, the thin plates should be carefully joined to minimize the welding deformation. In this study, the welding deformation of PCTC which use a thin plate is investigated by using equivalent load method. The analysis model of 10, 11, 12, upper and garage deck is composed of thin plate of 6mm which is susceptible to welding heat. For two different welding sequences, the welding deformation is calculated and its trend is investigated. The influence of gravity on welding deformation is studied.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 1999.05a
• /
• pp.269-274
• /
• 1999

Aluminum alloy has not only physical characteristic of very high activated high thermal conductivity and high thermal coefficient expansion but also special characteristic of great difference fusibility of hydrogen between liquid and solid phase. Because of these reasons, Aluminum welding is very different. Therefore, only MIG welding method should be applied instead of other welding methods. In this study, in order to select optimal welding conditions, it has been to investigate the effectiveness on the welding current, welding speed, flow rate of gas and welding voltage to occurrence of spatters, external shape of bead, state of penetration and width and hight of bead by using filer metal of A15356(dia. 1.21mm) on the base material of A16061.

• Steel and Composite Structures
• /
• v.18 no.2
• /
• pp.345-355
• /
• 2015

In this study, the effects of weld parameters on nugget size and tensile-shear strength of welding joint in electrical resistance spot welding of galvanized DP 600 steel sheets having 1.2 mm were investigated. Taguchi design method has been employed to examine the effects of five parameters of welding current, electrode pressure, welding time, clamping time and holding time by using the $L_{27}(5^3)$ orthogonal array. Results showed that the most effective parameters on tensile shear strength and the nugget size ratio (hn/dn) were found as welding current and welding time, whereas electrode pressure, clamping time and holding time were less effective factors. Max. 545 MPa strength was obtained through proposed optimum conditions by Taguchi technique.

• International Journal of Korean Welding Society
• /
• v.2 no.1
• /
• pp.62-66
• /
• 2002

The Friction Stir Welding (FSW) is a new joining method that was developed at The Welding Institute (TWI) in England in 1991. It applied heating by the rotational friction and material plastic flow. It was developed as a new joining method to solve the problems of epochally in the welding of Al alloys. In the study, 6000series of Alloy composed of Al-Mg-Si, one of the Al alloys that are utilized for shipbuilding and construction, is selected as a specimen and the numerical is executed against the welded zone of FSW. The material used in this study had the unique properties of strength and anti-corrosion, but since the welded joint of this material is easily softened by the welding heat, FSW is executed and the numerical analysis is carried out around the joint. To examine the mechanical behaviors and properties, F.E.M analysis is executed and the developed thermal-elastic-plastic finite analysis are used.

• Journal of Welding and Joining
• /
• v.27 no.3
• /
• pp.92-96
• /
• 2009

Metallic sandwich plate has many good properties such as high specific stiffness, high specific strength, good impact absorptivity, effective thermal insulation and soundproofing. In our study, a new bonding method, 3-layer roll projection welding, is introduced to fabricate the metallic sandwich plate. The new method uses a pair of roll electrodes like the seam welding, and projection welding is made at two internal interfaces of the 3-layer weldment consisting of a structured inner sheet and a pair of skin sheets. During the welding process, skin sheet temperature are measured to produce metallic sandwich plate with uniform and good quality. But it is difficult to observe or measure the temperature at the welding points during welding process because the welding points exist at the internal interfaces. Therefore FEM numerical analysis using ABAQUS is conducted to estimate the generated heat at the welding points with different welding conditions.