• 제목/요약/키워드: Welded Structure

검색결과 531건 처리시간 0.036초

용접구조물의 최신 비파괴 검사기술 (Latest Technology of Non Destructive Inspection for Welded Structure)

  • 김영식;길상철
    • Journal of Welding and Joining
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    • 제35권2호
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    • pp.63-70
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    • 2017
  • As the Non Destructive Test (NDT) for the welded structure, PT(Penetration Test). MT(Magnetic Test), RT (Radioisotope Test) and UT(Ultrasonic Test) methods are widely used in practice. These NDT methods have been developed toward high efficiency, low cost, real time, and high precise new NDT. For example, RT methods are developed to CT(Computed Tomography)and DR(Digital Radiography), and UT metheds are developed into Phased array, Guide wave, TOFD method. Moreover, the Infrared thermography and Laser ultrasonic technique are newly developed for applying in high temperature objects as the non-contact NDT methods. In this review paper the new high efficiency NDT methods for the welded structure are introduced and the trend of NDT rules applying in welded structure are described.

바이모달 트램 구동축 서브프레임에 적용된 용접 사각관의 굽힘 특성 평가 (An Evaluation of Bending Performance of Welded Square Tube Structures for Drive Shaft Sub Frame of BIMODAL Tram)

  • 고희영;신광복;이종화;김한수
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 춘계학술대회 논문집
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    • pp.2200-2206
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    • 2008
  • This paper describes the results of experiments on the bending behavior of welded square tube structures for drive shaft sub frame of BIMODAL Tram. The used specimens to test were two different type made of ATOS60 and ST52-3. The square tube made of ST52-3 is the non-welded structure, while the square tube made of ATOS60 is the welded structure. The welded square tube made of ATOS60 will be applied for drive shaft sub frame of BIMODAL Tram. This welded square tube could reduce the manufacturing cost in comparison of non-welded square tube. The results showed that the bending performance of welded square tube made of ATOS60 was proven, and the bending behavior was in an good agreement with that of nonlinear finite element analysis.

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토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향- (Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality-)

  • 오세규;이종두
    • 한국해양공학회지
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    • 제4권2호
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    • pp.94-99
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

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토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향- (Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality-)

  • 오세규;이종두
    • 한국해양공학회지
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    • 제4권2호
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    • pp.244-244
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

厚板 鋼構造物 熔接이음부의 熱分布 特性에 關한 硏究 (A Study on the Characteristics of Heat Distribution of Welded Joint on the Steel Structure with Thick Plate)

  • 방한서;김종명
    • Journal of Welding and Joining
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    • 제13권1호
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    • pp.138-144
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    • 1995
  • Recently, as the industrial structure tends to become large, the thickness of structural plate becomes thicker. Therefore, the thicker the plate of welded structure is, the larger the shape of welded joint. The effect of large heat input makes large heat affected zone(HAZ). These bring to complict welding residual stress and to weaken material, which may cause extremely harm to the safety of structures. Nevertheless, welding is design is regulated by the KS, JIS or standard in the resister of shipping such as KR, ABS or LR. However, these rules are based on rather experimental than theoretical. In this study, the computer program of heat conduction, considering un-steady state and quasi-steady state, is developed for optimizing(minimizing) a shape of welded joint. The characteristics of heat on the welded joints with various shapes are clarified by the results of the analyses.

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구조강(構造鋼) 용접부(鎔接部)의 국부인성분포(局部靭性分布)에 관한 연구(研究) (A Study on Local Distribution of Fracture Toughness for Welded Joints of Steel Structure)

  • 장동일;용환선;김동희
    • 대한토목학회논문집
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    • 제4권3호
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    • pp.19-25
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    • 1984
  • 용접구조에 있어서 가장 위험한 단면은 용접부이며 대부분의 파괴가 용접부로부터 발생하였다. 따라서 용접부의 파괴거동을 확인하는 것은 파괴방지를 위하여 중요한 요소라 할 수 있다. 본 연구는 용접부의 파괴거동에 관한 기초적인 연구로서 용접부의 국부적인 인성분포와 다층용접의 효과 및 잔류응력제거풀림의 효과를 조사하였다. 연구에 사용된 기본소재로서는 피로이력을 갖고 있는 강재와 피로이력이 없는 강재를 선택하였다. 용접부에서 미사용강재(피로이력이 없는 강재)모재, 열영향부 용착금속의 파괴인성이 각각 차이가 있었고 용착금속은 균열저지능력으로서 파괴인성이 가장 작아서 파괴발생원이 될수 있음을 확인하였다. 특히 본연구의 대상강재인 기사용강재(피로이력을 갖고 있는 강재)는 파괴인성이 용착금속 보다 작아서 균열이 존재하는 경우 가장 취약한 단면이 될수 있다는 것을 확인하였다. 다충용접은 용접부에 결합이 존재하지 않는다면 안정개선에 효과가 있음을 확인하였고 또한 잔류응력제거 풀림은 본연구에 관한 한은 효과가 없는 것으로 밝혀졌다.

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지반-구조물 상호작용을 고려한 교량상 장대레일의 비선형 지진응답해석 (Nonlinear earthquake response analysis of CWR on bridge considering soil-structure interaction.)

  • 신한철;조선규;양신추;최준성
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.733-738
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    • 2004
  • Recently continuous welded rail is generally used to ensure running performances and to overcome the problems such as structural vulnerability and fastener damage at the rail expansion joint. Though the use of continuous welded rail on bridge has the advantage of decreasing the vibration and damage of rail, it still the risk of buckling and breaking of rail due to change of temperature, starting and/or breaking force, axial stress concentration and so on. So, VIC code and many methods has been developed by researchers considering rail-bridge interaction. Although there are many research concerning stability of continuous welded rail about temperature change on bridge and starting and/or breaking force, the study of continuous welded mil for earthquake load is still unsufficient. In this study, the nonlinear seismic response analysis of continuous welded rail on bridge considering soil-structure interaction, geotechnical characteristic of foundation and earthquake isolation equipment has been performed to examine the stability of continuous welded rail.

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용접형과 무용접형 하지철물의 수평변위 추종능력에 관한 연구 (A Study on Horizontal Displacement Following Ability of Welded and Non-welded Building Hardware)

  • 이돈우;곽의신;손수덕;이승재
    • 한국공간구조학회논문집
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    • 제16권4호
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    • pp.75-82
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    • 2016
  • Building hardware joints are welded in most cases, which have risks of fire and explosion. Besides, the secondary damage of the destruction of the welded parts can be caused by the horizontal displacement of the structure due to earthquake or wind load. This paper compared the horizontal displacement following abilities of welded building hardware and non-welded building hardware. To do this, We conducted actual formation shake table test, and checked on the horizontal displacement following ability of structure by comparing their responses to earthquake load. We made the 2m-high framework to examine the responses of the actually constructed building hardwares, and analyzed the displacement responses of the welded-typed, non-welded-typed, and cruciform bracket building hardwares. We conducted the test by increasing acceleration rate until displacement reached 40mm corresponding to allowable relative story displacement II. The result of the test showed that the building hardware using welding work made cracking and breakage on welded connections of welded building hardware, but non-welded building hardware with no use of welding work and cruciform bracket building hardware make no problem, and that non-welded building hardware is superior to that of the welded building hardware in the horizontal displacement following ability due to earthquake or wind load.

정용접이음재의 피로수명 예측에 관한 확률적 검토(I) : Weibull 확률 분포함수 적용 (Statistical Investigation of Fatigue Life Prediction of the Spot Welded Lap Joint(I) : Application of Weibull Probability Distribution Function)

  • 손일선;백동호
    • 한국자동차공학회논문집
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    • 제7권6호
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    • pp.214-221
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    • 1999
  • Spot welding is very important and useful technology in fabriaction of the thin sheet structure such as the automobile, train and air craft, Because fatigue strength of the spot welding point is however considerably lower than base metal due to stress concentration at the nugget edge, reasonable fatigue strength evaluation of spot welded lap joint is very important to estimate the reliability and durability of th spot welded structure and to establish a criterion of ling life fatigue design. For reasonalbe fatigue strength evaluation, it is necessary to estimate the fatigue strength of spot welded lap joints, systematically. So far, many investigators have numerically and experimentally studied on the systematic fatigue strength estimation for various spot welded lap joints, and the methods suggested has been considerably accumulated. By the way, for applying them in practical fatigue design of the thin sheet structure fabricated by spot welding ,it is also necessary to verify their efficiency and reliability on the predicted results, Therefore, in this study, a statistical fatigue strength estimation method for spot welded lap joints was developed by using the Weibull probability distribution function. From the result, it was found that fatigue strength and fatigue life of the spot welded lap joints having various dimension were able to be statically predicted . And also, a reliable criterion for long life fatigue design of the spot welded lap joint could be established.

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점용접 아연도금판의 강도특성에 대한 온도 및 침수의 영향 (Effect of Temperature and Water Assumtion on Strength of Spot Welded Zine Steel Plates)

  • 서도원;윤호철;최준용;임재규
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.358-363
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    • 2003
  • Spot welded structure is operated in diverse situation because of temperature, humidity and precipitation. In addition factors of environmental pollution such as acid rain, that courses corrosion, have the tendency to increase, But spot welded structure strength is affected by dampness and environment temperatures. Therefore, it is important to evaluate effect of temperature of spot welded part, In this study, the strength distribution of spot welded plates is evaluated about the environmental temperature of zine coated steel plates and test is conducted with welded part immersed in distilled and synthetic sea water. Specimens are immersed into water for 10, 100, 500 and 1000hours to evaluate the effects of water immersion time on tensile-shear strength under the conditions of -40, 0, 20 and $50^{\circ}C$. Strength is evaluated by tensile-shear test. The conditions of spot welding are 240kgf electrode force, 10KA welding current with 0 and 5mm clearance. From this study, spot welded specimens with clearance have lower tensile-shear strength in the distilled water or synthetic sea water comparing with spot welded specimens without clearance. And they have lower tensile-shear strength under $-40^{\circ}C$ and over $50^{\circ}C$.

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