• 한국생산제조학회지
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• 제20권6호
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• pp.720-728
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• 2011

Lap joint welding conducts low carbon steel plates using a 2.0kW continuous wave Nd:YAG laser beam. The specimen is composed of thin plate of 20 sheets. Process Variables contain two controlled parameters of the laser power and the welding speed. In order to quantitatively examine the characteristics of the lap welding, the welding quality of the cut section, stain-stress behavior, and the hardness of the welded part are investigated. The weld width difference between the top and the bottom because the welding speed is increased. The reason, cooling rate is decreased because of fast welding speed. When the heat input is higher, larger volume of the base metal will melt and the welding heat has longer time to conduct into the bottom from the top. The microstructure and tensile properties of the joints are investigated in order to analyze the effects of heat input on the quality of laser welded specimen. From the results of the investigation, We observe that welding quality is good for the laser power of 1800W, and laser welding speed from 1.8m/min to 2.2m/min.

• International Journal of Korean Welding Society
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• 제2권2호
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• pp.7-13
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• 2002

A comparison of the welding performance of ship hull structural steels has been made. The weldability of steels especially designed for laser processing was compared to that of conventional hull and structural steels with plate thicknesses up to 12 mm. Autogenous laser beam welding was used to weld butt joints as well as skid and stake welded T-joints. The welds were assessed in accordance with the document "The Classification Societies" Requirements for Approval of $CO_2$ Laser Welding Procedures" Small imperfections in the weld only grew slightly in root bend tests and they only had a minor influence on the fatigue properties of laser fillet welded joints. In Charpy impact tests, the 27 J transition temperature of the weld metal and HAZ ranged from below -60 to $-50^{\circ}C$. The amount of martensite in the weld metal depended on the carbon equivalent of the steel with the highest amounts and highest hardness levels in conventional EH 36 (389 HV 5). Thermomechanically rolled steels contained less martensite and showed a correspondingly lower maximum hardness.ximum hardness.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.222-228
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• 2002

A comparison of the welding performance of ship hull structural steels has been made. The weldability of steels especially designed for laser processing was compared to that of conventional hull and structural steels with plate thicknesses up to 12 mm. Autogenous laser beam welding was used to weld butt joints as well as skid and stake welded T-joints. The welds were assessed in accordance with the document "The Classification Societies′ Requirements for Approval of $CO_2$ Laser Welding Procedures". Small imperfections in the weld only grew slightly in root bend tests and they only had a minor influence on the fatigue properties of laser fillet welded joints. In Charpy impact tests, the 27 J transition temperature of the weld metal and HAZ ranged from below -60 to -5$0^{\circ}C$. The amount of martensite in the weld metal depended on the carbon equivalent of the steel with the highest amounts and highest hardness levels in conventional EH 36 (389 HV 5). Thermomechanically rolled steels contained less martensite and showed a correspondingly lower maximum hardness.

• 한국정밀공학회지
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• 제19권3호
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• pp.66-72
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• 2002

Electronic Speckle Pattern Interferometry (ESPI) has been recently developed and widely used because it has advantage to be able to measure surface deformations of engineering components and materials in industrial areas with non-contact. The speckle patterns to be formed with interference and scattering phenomena can measure not only out-of-plane but also in-plane deformations, together with the use of digital image equipment to process the informations included in the speckle patterns and to display consequent interferogram on a computer monitor. In this study, the experimental results of a canti-levered plate using ESPI were compared with those obtained from the simple beam theory. The ESPI results of the canti-levered plate analyzed by 4-step phase shifting method are close to the theoretical expectation. Also, out-of-plane displacements of a spot welded cacti-levered plate were measured by ESPI with 4-step phase shifting technique. The phase map of the spot welded cacti-levered plate is quite different from that of the canti-levered plate without spot welding.

• 한국강구조학회 논문집
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• 제27권3호
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• pp.261-271
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• 2015

철골 중심 가새 골조는 최소의 물량으로 건물의 횡력에 대한 저항력을 확보할 수 있는 매우 효과적인 시스템이다. 본 논문에서는 기 설치된 H형 가새를 무 용접 냉간 성형보강재로 보강하여 휨-좌굴을 억제하고 인장력과 압축력에 동일한 강도를 확보하는 보강안에 대한 연구를 진행하였다. 역 V형 가새 골조에 설치된 H형가 새의 보강방안으로 선행연구의 보강재를 약축 보강형으로 변경하여 보강방안을 제시하고 부재실험, 부재변수해석, 골조실험을 통해 구조성능을 평가하였다. 보강된 가새는 AISC기준을 만족하였다. 이를 통해 보강으로 골조내 가새의 불 균형력에 의한 보의 파괴가 방지될 것으로 기대된다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2000년도 춘계학술대회 논문집
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• pp.471-478
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• 2000

수 십년 동안 철도는 비교적 짧은 길이의 레일을 신축이음을 두고 연결한 궤도로 건설되었다. 신축 이음은 궤도에 손상과 유지비 증가 등의 많은 단점들을 유발시켰다. 그래서 철도 기술자들은 신축이음부를 제거하는데 관심을 가지게 되었다. 장대레일 궤도는 기존의 레일에 비해 많은 잇점들을 가지게 되었지만, 온도에 의한 갑작스런 횡방향 좌굴이라는 새로운 문제를 야기 시켰다. 본 연구에서는 우선 침목의 영향을 정확히 고려한 장대 레일 궤도의 3차원 해석 모텔과 해석 프로그램을 유한 요소법을 사용하여 개발하여 선형 정적 해석 및 좌굴 해석을 수행할 수 있도록 하였다. 개발된 해석 모델의 특징은 레일요소로 7자유도의 보요소를 사용한 것과 궤도 구성요소의 도심축의 차이를 정확히 고려한 옵셋기법의 사용, 그리고 레일 단면내의 온도 구배를 고려한 것이다. 다음으로, CWRB에 의한 선형 정적해석 및 좌굴해석을 통해, 장대레일 궤도의 거동 및 안정성에대한 다양한 궤도 구성요소들(레일, 도상, 체결재, 침목 등..)의 영향을 고찰하였다.

• 대한금속재료학회지
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• 제48권6호
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• pp.533-542
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• 2010

The specific motivation for joining an Al alloy and Zn-coated steel arises from the need to save fuel consumption by weight reduction and to enhance the durability of vehicle structures in the automobile industry. In this study, the lap joining A6K31 Al alloy (top) and SGARC340 Zn-coated steel (bottom) sheets with a thickness of 1.0 mm and 0.8 mm, respectively, was carried out using the friction stir weld (FSW) technique. The probe of a tool did not contact the surface of the lower Zn-coated steel sheet. The friction stir welding was carried out at rotation speeds of 1500 rpm and travel speeds of 80~200 mm/min. The effects of tool geometry and welding speed on the mechanical properties and the structure of a joint were investigated. The tensile properties for the joints welded with a larger tool were better than those for the joints done with a smaller tool. A good correlation between the tensile load and area of the welded region were observed. The bond strength using a larger tool (M4 and M3) decreased with an increase in welding speed. Most fractures occurred along the interface between the Zn-coated steel and the Al alloy. However, in certain conditions with a lower welding speed, fractures occurred at the A6K31 Al alloy.

• 한국음향학회지
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• 제38권3호
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• pp.334-339
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• 2019

차량 점용접 부위에서 BSR(Buzz, Squeak, Rattle) 소음 발생 가능성을 국부 진동을 사용하여 비파괴적으로 추정하는 진동기반 계측법을 제시한다. 용접부에 부착된 구조물에 의한 점용점 부위의 국부적인 진동을 유발하고 진동전달 특성을 파악한다. 관측된 진동 특성으로부터 국부 구조의 굽힘강성값을 도출하였다. 강성값의 변화로부터 점용접의 상태 강건성을 파악하였다. 제시되는 방법의 검증을 위해 부분적으로 용접품질이 변화된 시편을 제작하였다. 제작된 시편에서 계측된 진동 특성을 분석하였다. 용접 강건성에 의해 변화하는 특정 주파수 대역을 파악하였다. 구조별, 위치별 계측을 통해 제시된 방법으로 분별이 가능한지 검증하였다. 국부 진동 평가방법은 구조물의 용접 강건성을 생산 현장에서 파악하게 하는 평가방법으로써 BSR발생 가능성을 저감하기위한 생산 품질 확보에 사용될 수 있다.

• Structural Engineering and Mechanics
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• 제90권4호
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• pp.371-390
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• 2024

Investigating the impact of openings on the structural behavior of ferrocement I-beams with two distinct types of reinforcing metallic and non-metallic meshes is the primary goal of the current study. Up until failure, eight 250x200x2200 mm reinforced concrete I-beams were tested under flexural loadings. Depending on the kind of meshes used for reinforcement, the beams are split into two series. A control I-beam with no openings and three beams with one, two, and three openings, respectively, are found in each series. The two series are reinforced with three layers of welded steel meshes and two layers of tensar meshes, respectively, in order to maintain a constant reinforcement ratio. Structural parameters of investigated beams, including first crack, ultimate load, deflection, ductility index, energy absorption, strain characteristics, crack pattern, and failure mode were reported. The number of mesh layers, the volume fraction of reinforcement, and the kind of reinforcing materials are the primary factors that vary. This article presents the outcomes of a study that examined the experimental and numerical performance of ferrocement reinforced concrete I-beams with and without openings reinforced with welded steel mesh and tensar mesh separately. Utilizing ANSYS-16.0 software, nonlinear finite element analysis (NLFEA) was applied to illustrate how composite RC I-beams with openings behaved. In addition, a parametric study is conducted to explore the variables that can most significantly impact the mechanical behavior of the proposed model, such as the number of openings. The FE simulations produced an acceptable degree of experimental value estimation, as demonstrated by the obtained experimental and numerical results. It is also noteworthy to demonstrate that the strength gained by specimens without openings reinforced with tensar meshes was, on average, 22% less than that of specimens reinforced with welded steel meshes. For specimens with openings, this value is become on average 10%.

• 한국강구조학회 논문집
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• 제23권3호
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• pp.377-384
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• 2011

최근에 국내의 건설현장에서는 공기단축과 시공성 향상을 위하여 구조분야에서 다양한 공법이 개발되고 있으며 HRC 공법도 그중 하나로서 주차장이나 사무소 건물에 적용이 가능하다. 이 공법은 구조적 효율성을 높이기 위하여 보의 중간에 겔버 조인트를 도입하고 있으며, 핀 접합부에는 공장에서 제작되는 HRC 복합보 내부에 스터드 볼트가 용접된 연결플레이트를 삽입하여 현장에서 철골보와 볼트접합이 가능하도록 하였다. 이 연구에서는 철골보와의 핀접합을 위해 HRC 복합보의 내부에 삽입된 연결플레이트와 콘크리트와의 일체성 확보를 검증하기 위하여 6개의 실험체에 대하여 연결플레이트의 길이와 높이, 플레이트에 용접되는 스터드 볼트의 수를 변수로 하여 실험을 실시하였다. 실험결과는 처짐과 철근의 변형도에 대하여 현행규준에 따라 비교하였다. 실험결과 주어진 하중의 범위 내에서 스터드 볼트가 용접된 연결플레이트와 철근콘크리트보는 일체성을 확보하고 있는 것으로 조사되었다.