• 제목/요약/키워드: Welded

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응력특이성을 고려한 SUH35/SUH3 마찰용접재의 강도평가 (Strength Evaluation of Friction Welded SUH35/SUB3 Considering Stress Singularity)

  • 정남용;박철희
    • 한국자동차공학회논문집
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    • 제14권4호
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    • pp.59-67
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    • 2006
  • Recently, application of friction welded SUH35/SUH3 is increasing in the manufacturing process of automotive engine valves For securing its reliability and a reasonable strength evaluation method, it is necessary to assess stress singularity under the residual stress condition on the friction welded interface between dissimilar materials. In this paper, strength evaluation method of friction welded materials was investigated by boundary element method and static tensile testing. An advanced method of quantitative strength evaluation for SUH35/SUH3 friction welded material is to be suggested by establishing fracture criterion by using stress singularity factors.

厚板 鋼構造物 熔接이음부의 熱分布 特性에 關한 硏究 (A Study on the Characteristics of Heat Distribution of Welded Joint on the Steel Structure with Thick Plate)

  • 방한서;김종명
    • Journal of Welding and Joining
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    • 제13권1호
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    • pp.138-144
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    • 1995
  • Recently, as the industrial structure tends to become large, the thickness of structural plate becomes thicker. Therefore, the thicker the plate of welded structure is, the larger the shape of welded joint. The effect of large heat input makes large heat affected zone(HAZ). These bring to complict welding residual stress and to weaken material, which may cause extremely harm to the safety of structures. Nevertheless, welding is design is regulated by the KS, JIS or standard in the resister of shipping such as KR, ABS or LR. However, these rules are based on rather experimental than theoretical. In this study, the computer program of heat conduction, considering un-steady state and quasi-steady state, is developed for optimizing(minimizing) a shape of welded joint. The characteristics of heat on the welded joints with various shapes are clarified by the results of the analyses.

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初期 過荷重이 點熔接 引張剪斷 試驗片의 疲勞擧動에 미치는 影響 (The Influence of Initial Overloads on the Fatigue Life of Spot-welded Tensile-shear Specimens)

  • 강성수;정원욱
    • Journal of Welding and Joining
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    • 제13권2호
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    • pp.60-67
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    • 1995
  • The factors affecting on the fatigue strength of spot_welded specimens have been studied. The influence of initial overloads on the fatigue life of spot_welded tensile_shear specimens is investigated by considering fatigue crack initiation and crack propagation. The change of strain range and the influence of initial overload are correlated on the basis ol strain results. The results of this study are as follows. l) The initial absolute strain range decreased with initial overloads increase, and absolute strain range decreased before transformation of waveform of strain, but increased after transformation of waveform of strain. 2) In case of subsequent point of inflection of offset strain, the increment of this strain decreased with initial overload increase. 3) As initial overloads increase, the deformation behavior of spot welded parts is restricted after overloading.

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용접철망 콘크리트 벽체의 면내 휨거동 연구 (Inplane Flexural Behavior of Concrete Walls Reinforced by Welded Wire Fabric)

  • 김대중;김우;양지수;윤영호;정란
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1993년도 봄 학술발표회 논문집
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    • pp.136-141
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    • 1993
  • 8 Wall specimens (1/2 scaled) used welded wire fabric (Ф=6mm) and ordinary deformed reinforcement(D6) of which their ultimate tensile strength were almost same were tested to investigate the inplane-flexural behavior. Test results show that : 1. The wall strength with welded wire fabric was 20% less than that with deformed bar. 2. The wall ductility ratio of welded wire fabric was 1/3 times than that of deformed bar, approximately. 3. It is recommened that lap splice of welded sire fabric should be avoided in critical fracture zone.

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열화재 용접부의 강도평가에 관한 연구 (A Study on The Strength Evaluation of welded Joints for Degraded Material)

  • 정의정;윤한용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.705-710
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    • 2002
  • Welding is used not only during the shipbuilding, but also during the repairing of ships. While repairing of ships, it is inevitable to weld new materials with degraded materials. In this case, it is predicted that the strength of both the sections is not identical each other. In this study, the respective welded joints in terms of mechanical properties such as microstructure, mechanical strength and fatigue crack propagation, with the component obtained from the barge used for a long-term period, were analyzed. It was found that the material degradation had a significant effect on the welded joints. The fatigue crack propagation in welded sections showed a big difference. The rate of fatigue crack growth of degraded material for both heat affected zone and parent metal was faster than that of new material. By contrast, The result within identical materials showed that the heat-affected zone was slower than that of parent metal

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열화재 용접부의 강도평가에 관한 연구 (A Study on the Strength Evaluation of Welded Joints for Degraded Material)

  • 정의정;윤한용;임명환;김태식
    • 한국정밀공학회지
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    • 제19권11호
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    • pp.75-82
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    • 2002
  • Welding is used not only for the shipbuilding, but also for the repairing of ships. While repairing of ships, it is inevitable to weld new materials with degraded materials. In this case, it is predicted that the strength of both the sections is not identical each other. In this study, the respective welded joints in terms of mechanical properties such as microstructure, mechanical strength and fatigue crack propagation, with the component obtained from the barge used for a long-term period, were analyzed. It was found that the material degradation had a significant effect on the welded joints. The fatigue crack propagation in welded sections showed a big difference. The rate of fatigue crack growth of degraded material for both heat affected zone and parent metal was faster than that of new material. By contrast, the result from identical materials showed that the rate of fatigue crack growth of the heat-affected zone was slower than that of parent metal.

용접이음 된 유압 실린더용 로드/너클 조립체의 피로거동 해석 (Fatigue Behavior Analysis of Welded Rod/Knuckle Assembly for Hydraulic Cylinder)

  • 이환우
    • 한국기계가공학회지
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    • 제12권4호
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    • pp.93-99
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    • 2013
  • Parts and structures such as piston rod and knuckle joint for the use of hydraulic cylinder are often welded together in some fashion, usually due to cost and process effectiveness. Welding strongly affects the material by the process of heating and subsequent cooling as well as by the fusion process with additional filler material. Furthermore, a weld is usually far from being perfect, containing inclusions, pores, cavities, undercuts etc. As a consequence, fatigue failures appear in welded structures mostly at the welds rather than in the base metal, even if the latter contains notches. For this reason, fatigue analyses are of high practical interest for all welded structures under the action of cyclic loads. This paper describes the influence of welding parameters, material combinations and heat treatment on the fatigue behavior of welded cylinder rod. In addition, statistical characterization of stress-life response in weldment of hydraulic cylinder rod are presented.

유전자 알고리즘에 의한 용접형 판형교의 단면 최적설계 (Optimum Design of Welded Plate Girder Bridges by Genetic Algorithm)

  • 이희업;이준석;방춘석
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(II)
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    • pp.510-515
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    • 2003
  • The main objective of this paper is to propose the optimal design method of welded plate girder bridges using genetic algorithm. The objective function considered is the total weight of the welded plate girder. The behavior and design constraints are formulated based on the Korean Railroad Bridge Design Code and DIC Code. Continuous design variables are used to define the cross-sectional dimensions of the member. The GAs (genetic algorithm) is used to solve the nonlinear programming problem. Several examples of minimum weight design are solved to illustrate the applicability of the proposed minimization algorithm. From the results of application examples, the optimum design of welded plate girder is successfully accomplished. Therefore, the proposed algorithm in this paper may be used efficiently and generally for the optimum design of welded plate girders.

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저항업셋 용접법을 이용한 Zr-4 End Cap용접부의 특성에 관한 연구 (A Study on the Characteristics of Zr-4 End Cap Welded Joints Using Resistance Upset Welding)

  • 박철주;김형수;이영호;강원석
    • Journal of Welding and Joining
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    • 제10권4호
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    • pp.240-249
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    • 1992
  • The objective of this study is to investigate the characteristics of welded joints on the Zircaloy-4 resistance upset welding for HWR(Heavy Water reactor)fuel rods. To estimate the characteristics of welded joints, the various tests were performed on the test coupons systematically with a wide range of each welding parameters in terms of a tensile test, burst test, knoop hardness test and metallography. Major results obtained in this study are as follows: 1. The tube and machined with 120.deg. projection was the reliable weld joint design for the nuclear fuel rod end cap welding. 2. As the weld current and the amount of upset increased linearly with increasing welding main heat input, it could make an estimate of their variation in accordance with the phase shift control. 3. It was found that an increase in squeeze force has an effect on the upset contour of welded joint because the amount of upset were increased by the change of squeeze force.

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STS301L 필렛 용접이음재의 피로설계에 관한 연구 (A Study on Fatigue Design for Fillet Welded faint of STS301L)

  • 백승엽;배동호
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년 추계학술발표대회 개요집
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    • pp.29-31
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    • 2006
  • Stainless steel sheets are widely used as the structural material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug type joint, it is necessary to obtain design information on stress distribution at the weldment as well as fatigue strength of gas welded joints. And also, the influence of the geometrical parameters of gas welded joints on stress distribution and fatigue strength must be evaluated. the ${\Delta}P-N_f$ curves were obtained by fatigue tests. Using these results, ${\Delta}P-N_f$ curves were rearranged in the ${\sigma}-N_f$ relation with the maximum stress at the edge of fillet welded joint.

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