• 제목/요약/키워드: Weibull Reliability Analysis

검색결과 202건 처리시간 0.034초

다수의 고장모드를 가지는 기계부품의 신뢰성 분석 (Reliability Analysis of Mechanical Component with Multiple Failure Modes)

  • 장무성;최병오;강보식;박종원;이충성
    • 대한기계학회논문집A
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    • 제37권9호
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    • pp.1169-1174
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    • 2013
  • 대부분의 제품은 다수의 고장모드를 가지지만, 일반적으로 신뢰성 분석에서 고장모드 별로 분석하는 경우는 많지 않다. 또는 신뢰성 분석 시 고장모드에 대한 정보를 제공하지 않거나 대표적인 고장모드로 분석하기도 한다. 특히 신뢰성 인증시험에서 가정하고 있는 형상모수는 제품의 형상모수보다는 고장모드에 대한 형상모수 값이 더 중요하다. 본 연구에서는 다수의 고장모드를 가지는 기계부품에 대한 신뢰성 분석방법으로 경쟁 고장모드 분석방법과 혼합 와이블 분석방법을 소개한다. 그리고 3 가지 고장모드를 가지는 공기압 실린더의 사례에 대해 각 고장모드 별로 형상모수를 구하였으며, 3 가지 고장모드를 고려했을 때와 하나의 고장모드로 가정했을 때의 신뢰성 측도($B_{10}$ 수명, 특성 수명)을 비교하였다.

휨 또는 쪼갬인장 반복하중을 받는 콘크리트의 신뢰성 해석과 피로모델 제안 (Reliability Analysis and Fatigue Models of Concrete under Flexural or Split Tensional Cyclic Loadings)

  • 김동호;심도식;김성환;윤경구
    • 콘크리트학회논문집
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    • 제16권5호
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    • pp.581-589
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    • 2004
  • 본 논문에서는 일정진폭 휨인장 및 쪼갬인장 반복하중을 받는 콘크리트의 피로신뢰성과 모델제안을 위하여 도로포장에 사용되는 콘크리트를 대상으로 연구하였다. 실험데이터는 2-모수 Weibull 확률분포함수를 사용하여 신뢰성 해석을 수행하였고, 적합도 검정을 통하여 이를 기반으로 한 모델을 제시하였다. 피로실험은 $150 mm{\times}75 mm$ 시험체의 쪼갬인장피로 실험방법과 $150 mm{\times}150 mm{\times}550 mm$ 시험체의 휨인장피로 실험방법을 적용였으며 일정 진폭 피로하중에 대하여 수행하였다. 두 가지의 실험방법에 대하여 응력 수준 90, 80, $70\%$로 변화하여 실험하고 이때 적용한 응력비는 0.1, 하중재하속도 20Hz, 정현파(sine)를 적용하였다. 연구결과 콘크리트 피로데이터의 분산성으로 인하여 보다 정확한 해석을 위해 두 가지의 해석 기준을 설정하여 제시하였으며, 그래픽방법, 모멘트방법 및 최우도법에 의해 2-모수 Weibull의 매개변수 $\alpha$와 u를 계산하고 이를 이용하여 확률밀도함수(P.D.F)와 누적분포함수(C.D.F)를 도시하였다. 또한, Weibull의 확률분포함수를 이용한 신뢰성 해석은 Kolmogorov-Smirnov의 방법을 사용하여 $5\%$의 유의수준에서 적합도 검정을 수행한 결과 채택되는 것으로 나타났다. 이러한 해석에 기초하여 쪼갬인장피로실험과 휨인장피로 실험에 대한 피로모델을 제시하고 응력수준에 따른 피로수명과 200만회 및 1,000만회에서의 피로강도를 산정하여 제시하였으며 국외의 주요 피로모델과 비교하였다.

광경화성 3D 프린팅 레진의 출력각도에 따른 굽힘 특성과 신뢰성 평가 (Evaluation of flexural properties and reliability with photo-curing 3D printing resin according to the printing orientations)

  • 임용운;송두빈;황성식;김사학;한만소
    • 대한치과기공학회지
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    • 제43권1호
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    • pp.13-18
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    • 2021
  • Purpose: This study aimed to compare the flexural properties and perform the Weibull analysis of photo-curing three-dimensional (3D) printing resin. Methods: Photo-curing temporary resin (3D polymer) was used as a printing resin. Specimens (65 × 10 × 3.3 ㎣) were prepared following the ISO 20975-1 guidelines and according to the different printing orientations using a digital light processing 3D printer (D2 120; Dentium). The flexural strength (FS), flexural modulus, and work of fracture (WOF) were measured using a universal testing machine (Instron 3344; Instron) at a crosshead speed of 5 mm/min. Results: In this study, the 0° orientation exhibited higher FS and WOF than the 45° orientation. Significant differences were found among the printing orientations (p<0.05). Specimens printed at the 0° orientation were the most accurate. In the Weibull analysis, 0° showed the greatest Weibull modulus (m), which represents a higher reliability. Conclusion: 3D printing should be selected and used by considering flexural properties, size accuracy, and reliability.

운전조건이 변화하는 공정설비의 신뢰도 분석기법 (A Method for Reliability Analysis of Process Facilities under Changing Operating Conditions)

  • 최수형
    • 한국가스학회지
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    • 제7권4호
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    • pp.20-23
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    • 2003
  • 공정설비의 신뢰도분석은 자주 Weibull 분포에 기초를 둔 모델을 사용한다. 여기에 사용되는 매개변수들은 조업조건의 함수로서 실험에 의해 값이 결정되며 이를 토대로 신뢰도, 평균수명 및 표준편차를 계산한다 이때 기존 방법은 조업조건이 일정하다고 가정하고 이 매개변수들을 상수로 취급한다. 본 논문에서는 척도모수가 시간의 함수일 때 적용할 수 있는 신뢰도함수 및 이를 토대로 한 분석기법을 제안한다. 냉각팬에 대한 사례연구 결과 평균조업조건을 적용한 기존 방법과 큰 차이를 보였다. 제안된 방법은 다른 공정설비들에도 적용 가능하며 조업조건변화가 설비신뢰도에 미치는 영향을 효과적으로 고려할 수 있을 것으로 기대된다.

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원샷 시스템의 저장 신뢰성 추정 정확성에 대한 샘플링 시점의 영향 분석 (Influence Analysis of Sampling Points on Accuracy of Storage Reliability Estimation for One-shot Systems)

  • 정용호;오봉식;이홍철;박희남;장중순;박상철
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제16권1호
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    • pp.32-40
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    • 2016
  • Purpose: The purpose of this study is to analyze the effect of sampling points on accuracy of storage reliability estimation for one-shot systems by assuming a weibull distribution as a storage reliability distribution. Also propose method for determining of sampling points for increase the accuracy of reliability estimation. Methods: Weibull distribution was divided into three sections for confirming the possible to estimate the parameters of the weibull distribution only some section's sample. Generate quantal response data for failure data. And performed parameter estimation with quantal response data. Results: If reduce sample point interval of 1 section, increase the accuracy of reliability estimation although sampling only section 1. Even reduce total number of sampling point, reducing sampling time interval of the 1 zone improve the accuracy of reliability estimation. Conclusion: Method to increase the accuracy of reliability estimation is increasing number of sampling and the sampling points. But apply this method to One-shot system is difficult because test cost of one-shot system is expensive. So propose method of accuracy of storage reliability estimation of one-shot system by adjustment of the sampling point. And by dividing the section it could reduce the total sampling point.

불충분한 고장 데이터에 기초한 발전소의 신뢰도 산정기법에 관한 연구 (Reliability Analysis for Power Plants Based on Insufficient Failure Data)

  • 이승철;최동수
    • 대한전기학회논문지:전력기술부문A
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    • 제52권7호
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    • pp.401-406
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    • 2003
  • Electric power industries in several countries are currently undergoing major changes, mainly represented by the privatizations of the power plants and distribution systems. Reliable operations of the power plants directly contribute to the revenue increases of the generation companies in such competitive environments. Strategic optimizations should be performed between the levels of the reliabilities to be maintained and the various preventive maintenance costs, which require the accurate estimations of the power plant reliabilities. However, accurate estimations of the power plant reliabilities are often limited by the lack of accurate power plant failure data. A power plant is not supposed to be failed that often. And if it fails, its impact upon the power system stability is quite substantial in most cases, setting aside the significant revenue losses and lowered company images. Reliability assessment is also important for Independent System Operators(ISO) or Market Operators to properly assess the level of needed compensations for the installed capacity based on the availability of the generation plants. In this paper, we present a power plant reliability estimation technique that can be applied when the failure data is insufficient. Median rank and Weibull distribution are used to accommodate such insufficiency. The Median rank is utilized to derive the cumulative failure probability for each ordered failure. The Weibull distribution is used because of its flexibility of accommodating several different distribution types based on the shape parameter values. The proposed method is applied to small size failure data and its application potential is demonstrated.

공작기계 부품의 신뢰성 데이터 해석에 관한 연구 (A Study on Reliability Data Analysis for Components of Machining Center)

  • 이수훈;김종수;송준엽;이승우;박화영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.88-91
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    • 2001
  • The reliability data analysis for components of CNC machining center is studied in this paper. The failure data of mechanical part is analyzed by Exponetial, Weibull, and Log-normal distributions. And then, the optimum failure distribution model is selected by goodness of fit test. The reliability data analysis program is developed using ASP language. The failure rate, MTBF, life, and failure mode of mechanical parts are estimated and searched by this program. The failure data and analysis results are stored in the database.

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가속수명시험 모델에 따른 평기어의 신뢰성 해석 (Reliability Analysis of the Spur Gear with Accelerated Life Testing Model)

  • 김철수;권여현;김주형;김정규
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.136-141
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    • 2004
  • The gear in various mechanical components easily occurs at damages by the external torque. The main failure modes of the gear are surface pitting with the tooth surface and breakage with tooth root by caused fatigue. Therefore, the gear is very important role in the reliability research since it may cause fatal damage of entire system such as the gear box in automobile transmission. In this study, the failure mode of the gear was analyzed and accelerated durability analysis was employed for the life estimation of spur gears. In the case of assumed load spectrums, the reliability of spur gears was evaluated by inverse power law-Weibull accelerated life test model with cumulative damage exposure.

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리니어 타입 크로스 롤러 가이드 공압 액추에이터의 신뢰성 평가에 관한 연구 (A Study on the Reliability Analysis for a Linear Type Pneumatic Actuator with Cross Roller Guide)

  • 신봉철;조명우;강성민;이수진;최진화
    • 한국정밀공학회지
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    • 제23권5호
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    • pp.184-189
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    • 2006
  • This research presents the performance analysis of the linear type pneumatic actuators that are used in semi-conductor assembly line to transfer some product with high accuracy. To increase positioning and repetitive accuracies, a cross roller guide is implemented inside the pneumatic actuator. The finite element method is used to verify the force against working moments, and reliability analysis is performed to classify the breakdown cases. Also, reliability, failure rate, probability density function, and $B_{10}$ to life are estimated under the boundary of thrust or air leakage conditions. In this study, the failure probabilistic function of the pneumatic actuators is analyzed using Weibull distribution.

차량부품 문제에 대한 실험계획법과 Field Data 분석을 통한 신뢰성 평가연구 (Research of Reliability Assessment through the Analysis of Field Data and Taguchi Method about Vehicle Components Problem)

  • 강창학;유재복;이치우;김장수
    • 한국산업융합학회 논문집
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    • 제13권4호
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    • pp.211-217
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    • 2010
  • As the vehicle components are various, we confront unexpected problems in the development and application of them. also warranty expenses occur in the result of unconfirmed warranty.in this paper, to solve the problems of disconnection of damper Strut cable, we applied the optimum conditions through taguchi method for improvement of durability. and we made standard of reliability by weibull analysis of the field data. we acquired reliability standard by correlation with lab data and confirmed improved components satisfying the target of reliability. The analysis of reliability by field data is very useful and we need to apply this method to other components, the correlation between field data and Lab Test has influence on satisfying the target of reliability.this method would be utilized for current mass production components and upcoming developed components. the reliability of durability should be continuously used in the basis of primary technique in cope with competitive automotive companies.

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