• Title/Summary/Keyword: Wear Depth

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Surface Texture and Roughness of inclined surface milled by Long neck ball endmill (리브가공용 롱엔드밀의 경사면 가공시 표면형상 및 조도)

  • Yang J.S.;Jung T.S.;Kim Y.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.565-566
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    • 2006
  • High speed machining experiment on the inclined surfaces of hardened mold steel(STAVAX at hardness HRC 53) is carried out using the long-neck type ball endmill. Surface texture and roughness are compared fur various cutting conditions. Tool overhang length greatly affects the roughness of machined surface. It is found that, fur this type of long-neck endmill, the chip load should be carefully selected by reducing either the axial depth of cut or feedrate to avoid tool vibration. Feedrate adjustment is more appropriate method in terms of tool wear.

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Distortion of the Bottom Surface in Micro Cavity Machining Using MEDM (미세 캐비티 방전 가공에서 바닥면 형상 왜곡)

  • 임종훈;류시형;제성욱;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.191-197
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    • 2003
  • As mechanical components are miniaturized, the demand on micro die and mold is increasing. Micro mechanical components usually have high hardness and good conductivity. So micro electrical discharge machining (MEDM) is an effective way to machine those components. In micro cavity fabrication using MEDM, it is observed that the bottom surface of cavity is distorted. Electric charges tend to be concentrated at the sharp edge. At the center of the bottom surface, debris can not be drawn off easily. These two phenomena make the bottom surface of the electrode and workpiece distort. As machining depth increases, the distorted shape of electrode approaches hemisphere. This process is affected by capacitance and the size of electrode. By using a smaller electrode than the desired cavity size and appropriate tool movement, bottom shape distortion can be prevented.

Analysis of AA6061 Wheel Forging Processes by the Thermo-Viscoplastic Finite Element Method (AA6061 휠 성형공정의 열-점소성 유한요소해석)

  • 김영훈;황병복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.11-16
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    • 1997
  • In this study, the finite element analysis of AA6061 wheel forging processes over hot working range is performed and a thermo-viscoplasticity theory applicable to hot forging is applied for simulation. Aluminum alloy has frequently been utilized to manufacture automobile and aircraft parts due to its various advantages such as lightness, good forgeability, and wear resistance. Several forging conditions are applied to the simulation, such as die speeds, rib thicknesses, and depth of die cavity. The effectiveness of the simulation results is summarized in terms of metal flow, strain distributions, temperature distributions, forging load, which are essential to over all process design.

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Surface Properties of Plasma Nitrogen Ion Implanted Stainless Steel (플라즈마 질소 이온주입한 오스테나이트 스테인레스 강의 표면특성)

  • Kim, G.H.;Nikiforov, S.A.;Lee, H.S.;Rim, G.H.
    • Proceedings of the KIEE Conference
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    • 1999.07e
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    • pp.2253-2255
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    • 1999
  • Plasma source ion implantation (PSII) is a non-line-of-sight technique for surface modification of materials which is effective for non-planar targets. Properties such as hardness, corrosion resistance, wear resistance and friction can be improved without affecting the bulk properties of the material. Type 304 austenitic stainless steel was treated by nitrogen plasma ion implantation at a target bias of -50kV. Surface properties, including microhardness and ion depth profile, were studied.

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Analysis of the Rolling Contact Fatigue for Work Roll in Finishing Mill of Hot Strip Rolling (열간 연속판재 압연기의 작업롤 전동피로해석)

  • 배원병;박해두;송길호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.292-300
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    • 1995
  • According to the number of cold-rolled coils, the amount of roll wear and thermal expansion, and roll gap profile were calculated, by using the actual data from the finishing mill. Also, based on those data, the calculations of the deflection, the flattening, and the contact pressure of vwork rolls and backup rolls were made respectively. Specially, in the calculation of contact pressure, the numerical results were obtained not only during the normal rolling, but also during the abnormal rolling, by modeling mathematically the dynamic impact force which occurs when the head section of the strip is threading through rolls. With those results the growth of the fatigue region and the fatigue damage of rolls were predicted. Also the optimum roll-grinding depth was determined to maximize the roll life.

An Implementation of Stereo Image Based Sighted Guiding Device Platform for the Visually Impaired (시각장애인을 위한 스테레오 영상기반 보행환경정보안내 단말 플랫폼 개발)

  • Oh, Bonjin;Park, Sangheon;Kim, Juwan
    • IEMEK Journal of Embedded Systems and Applications
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    • v.13 no.2
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    • pp.73-81
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    • 2018
  • This paper describes a device platform which the blind can wear to keep path and to get surrounding information during their independent walking. Compared to the existing technologies, the proposed device could be used indoors and outdoors, and maps need not be provided in advance. It is composed of a glasses type device equipped with image sensors, and a portable device that analyzes sensor data for sighted guiding. RGB images and depth images are extracted to generate a walking map based on feature points. It also can cope with the risk of collision with bollard, color cone by applying vertical obstacle detection technology based on floor detection.

Fracture Characteristics of D 3507 and D 3631 City Gas Steel Pipes (도시가스용 D3507 및 D3631 강관의 파괴특성)

  • 박재학;김한국;신규인;김만원
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.39-46
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    • 2001
  • It is noted that KS D 3507 pipe steel has several problems when it is used as a city gas pipe at medium pressure. So new pipe steel, KS D 3631, was developed in order to be used as a pipe for medium and low pressure and now it is being substituted for D 3507. In this study, several mechanical tests, such as tensile test, microhardness test, and Charpy impact test were conducted to get material properties of D 3507 and D 3631 pipe steels. And also microstructures at the weld and heat affected zones were observed for the two materials. From the Charpy test results $K_{IC}/$ was estimated for the upper and lower shelf and the critical crack length is calculated for supposed axial semi-elliptical surface cracks. And the burst pressure is estimated as a function of wear depth for a defective D 3631 pipe by using the finite element method. The burst pressure is also calculated for pipes with an axial crack by using the published equations.

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A Study of the Production Technique Improvement for EMU Using. Laser Material Processing (레이저 가공기술을 이용한 도시철도차량 제작 기술 개선에 대한 고찰)

  • Chung Jong-Duk;Kim Won-kyung;Hong Yong-Ki;Pyun Jang-Sik
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.406-411
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    • 2003
  • This paper deals with the effect of laser material processing on the EMU production technique. Material processing with lasers takes advantage of all the characteristics of laser light. The high energy density and directionality achieved with lasers permits strong localized heat- or photo-treatment of materials with spatial resolution below one micrometer. The pulsed and mono-chromatic light allows the control of depth of heat treatment or selective excitation. The laser beam can be moved to process large areas, is a sterile tool and is no subject to wear and tear. Using laser processing have taken more interests in EMU production for improving the rigidity, weight reduction, crash durability, and cost savings so that their application to auto-bodies has been increased.

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Corrosion of Rail Cars (철도차량의 부식실태 및 현황)

  • 장세기;김용기;구병춘
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.31-37
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    • 2002
  • Rail cars are subject to vibration, impact and wear which can cause severe defects leading to a fatal accident. Thus, they are designed and manufactured in consideration of such factors influencing their service lifetime. Under-frames are composed of steel and support most of load imposed on the car. Steel is very sensitive to corrosive environment and corroded even in a normal service condition. Regular maintenance can Protect steel Parts from corrosion by painting. However, an exposure of defect point to corrosive agents can make corrosion proceed to a considerable depth, which may cause the structure to remain under safety standard. It is necessary to understand corrosion behavior of rail cars in order to estimate unexpected accidents by corrosion.

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Design Improvement of Carrier Finger on Sheet Metal Forming Line for the Prevention of Scratch (판재 스크래치 저감을 위한 제관 라인 이송 핑거 접촉부의 설계 개선)

  • Lee, Min;Kim, Tae Wan
    • Tribology and Lubricants
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    • v.28 no.5
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    • pp.240-245
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    • 2012
  • In this study, we developed a new carrier finger to prevent scratches in a sheet metal forming line. The developed carrier finger was designed to have a streamlined shape with a larger radius of curvature at the edges, as well as a smaller contact area. To evaluate the scratch alleviation effect, a sliding contact analysis and scratch test using the pin on a plate wear tester were conducted for both the old and new carrier fingers. The results show that, for both transverse and longitudinal movements of the strip, the newly designed carrier finger reduces both the friction and scratch depth by its streamlined shape, which decreases the pressure spike at the edge.