• Title/Summary/Keyword: Wear Amount

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Study on Wear Characteristics of Lubricants with Nano-diamond Additives (나노다이아몬드가 첨가된 윤활제의 마모 특성 연구)

  • Kim, Seung Taek;Kim, Seung Mok;Park, Tae Hee;Lee, JungSeok;Lee, YoungZe
    • Tribology and Lubricants
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    • v.30 no.5
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    • pp.291-294
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    • 2014
  • Multiple additives can help improve the performance of generally used lubricants. These additives include MoS2, cadmium, chloride, indium, sulfide, and phosphide, which are harmful to both humans and the environment. Thus, researchers in this industry have been trying to reduce the use of these additives by finding alternatives. Nanodiamonds are one of these candidates. Nanodiamond particles are very hard, chemically stable, and highly heat-conductive. This research involved uniformly dispersing nanodiamond particles in marine engine oils via a matrix synthesis method at various concentrations (0, 0.1, 0.3, 0.5, and 1.0 wt). Friction and wear tests involved constant loads on ball-on-disk specimens, where the ball was AISI 51200 steel, the disk was AISI 1020 steel, and the sliding speed was 0.217 m/s. The lowest wear occurred at a suitable concentration of nanodiamonds (0.3 wt). However, excessive amounts of nanodiamonds caused them to act as abrasive debris because of their hardness, which increased the wear amount. The friction coefficient decreased as the nanodiamond concentration increased because their octagonal, almost spherical shape caused them to act as rolling contact elements between two surfaces.

Friction and Wear Characteristics of Automotive Friction Materials Containing Different Relative Amounts of Solid Lubricants(Graphite, MoS$_2$and $_2$S$_3$) (고체윤활제(Graphite, MoS$_2$, Sb$_2$S$_3$)의 상대량에 따른 마찰재의 마찰 및 마모특성에 관한 연구)

  • Choi, Nak-Cheon;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.219-224
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    • 1999
  • The effects of solid lubricants on wear and friction characteristics of friction materials were studied using a pad-on-disk type friction tester. Friction materials with ten formulations containing different relative amounts of solid lubricants(graphite, MoS$_2$and Sb$_2$S$_3$) were investigated. Results of this work showed that each formulation with different relative amounts of the lubricants had unique friction characteristics. At low brake temperatures, friction materials containing rich graphite showed a small amount of $\mu$ change during sliding. At elevated temperatures, on the other hand, friction materials with rich Sb$_2$S$_3$and graphite showed smaller $\mu$ changes suggesting complementary lubrication of Sb$_2$S$_3$and graphite during sliding. However, the friction materials with rich Sb$_2$S$_3$showed a large amount of wear.

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A Fixed Amount Compensation Plan for a Tool Wear Process (마모공정에 대한 정량 보정계획)

  • 최인수;이민구
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.40
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    • pp.233-240
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    • 1996
  • A fixed amount compensator is proposed for a process with a linear tool wear function. A Cost model is constructed which involve process adjustment cost and quality loss. Symmetric and asymmetric quadratic functions of the deviation of a quality measurement from the nominal target value are considered as the quality loss functions. Methods of finding optimal values of initial setting and compensation limit are presented and a numerical example is given.

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A Study on Wear Characteristics of Surface-Hardened SM53C Steel by High Frequency Induction (표면경화된 SM53C강의 마모특성에 관한 연구)

  • Park, Won-Jo;Song, Tae-Hoon;Hur, Chung-Weon;Song, Hong-Tae
    • Journal of the Korean Society of Safety
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    • v.23 no.1
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    • pp.18-23
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    • 2008
  • The abnormal wears such as unfair-wear and early-wear happen in the earn shaft surface of automobiles. These abnormal wears make efficiency of engines decrease and threaten safety of automobiles. The wear characteristics of the cam shaft is very important for the automobile safety. The cam shaft is surface-hardened by the high frequency induction. In this study, we investigated the wear characteristics of the hardened surface with a SM53C steel. The wear characteristics is examined according to the hardened depth and the amount of load.

Development of Higher Wear Resistance WC Roll for Finishing Stands of Wire Rod Mill (선재 사상압연용 고내마모 텅스템카비아드롤 개발)

  • 이영민;조용근
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.272-278
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    • 1999
  • Tungsten Carbide(WC) Roll is widely used in finishing stands of wire rod mill. This report is about the manufacturing method of WC roll with excellent wear resistance. To enhance wear resistance, WC content has been increased to the maximum extent while binder content such as Co, Ni, Cr has been minimized. Part of WC is replaced with TiC having more wear resistant than WC. WTiC powder has been used to prevent weight unbalance resulting from the difference of specific weight when adding TiC. The roll manufactured by this method, is having more wear resistance than the existing rolls when applying to the final stand of the finishing mill. This report shows that WC is the critical factor of wear resistance in WC rolls and an approprite amount of TiC effects wear resistance and when adding TiC, using WTiC powder is better.

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Effect of Glass Fiber and Graphite on Wear Properties in Tin-Bronze Matrix Composites (유리섬유 강화 청동기지 복합재에서 마모특성에 미치는 유리섬유와 흑연의 영향)

  • 황순홍;김종국;허무영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.181-187
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    • 1995
  • The effet of glass fiber and graphite on the wear properies in tin-bronze alloy matrix composites was studied by a pin-on-disk type wear testing machine. The results obtained from the wear test were analized by SEM observations of worn surfaces of pins and disks and EPMA composition measurments. The amount of wear was devreased as increasing the content of glass fiber in matrix, since the alloy matrix was reinforced by glass fibers. The wear mechanism of the matrix specimen without glass fibers was proved as the contact area delamination. Oxide layer formed on sliding surface led to the increasing wear resistance. Specimens containing graphite particles showed an lubrication effect to counter disks.

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Sliding Wear Characteristics of High Speed Steel by Powder Metallurgy under several Testing Temperature (분말고속도공구강의 작동온도에 따른 미끄럼마모특성해석)

  • 이한영;노정균;배종수;김용진
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.135-140
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    • 2001
  • In metal cutting at the tool-chip interface, friction generates considerable amount of heat. Thus, tile .knowledge of wear properties or the cutting tool material in high temperature has been known as one of tile important factors in need of clarification. The authors presented the wear properties of 5%V-5%Co-1%Nb high speed steel, fabricated by powder metallurgy, in room temperature in a previous article. The objective of this paper is to clarify tile effects of temperature ell its wear properties. Wear tests in sliding conditions under various temperatures have been conducted. The results indicate that tile wear properties of tile tool material in high temperature as well as in room temperature are excellent. It may be deduced that the oxide layer formed on the vol-n surface at high temperature is stable enough to prevent wear due to tile high temperature strength of its matrix.

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A Study on Pattern Development of Pet Dog's Wear through Movement analysis of Pet Dog (애견(愛犬)의 동작분석(動作分析)을 통(通)한 애견복(愛犬服)패턴 개발연구(開發硏究))

  • Shim, Boo-Ja;Suh, Chu-Yeon
    • Journal of Fashion Business
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    • v.7 no.2
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    • pp.1-14
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    • 2003
  • This study were to grasp the present situation of the pet wear market and the problem of pet wear, and to develop the pet wear pattern which agrees well to dog's shape and movements. We carried out survey research to analyze the actual pet wear market condition for a dog-lover, and movement analysis and sensory test to develop a pattern for Maltese which was the favorite dog among Korean. For data analysis, ANOVA with duncan test, T-test were conducted using SPSS statistic program(ver. 10.0). The results are as follows: 1. The results of the survey research, 75% of dog-lover had a pet wear and favorite was T-shirts. The problems of wearing T-shirts were 'too tight seam sleeve and bodice(front legs hole)', 'the clothes easily hang down' and 'easily taken off due to large neck size'. 2. The ease amount of the developed pattern was given according to the results of dog's shape and movement analysis, and the results of sensory test, there is a significant difference in the following items: depth of front neck line, front chest${\to}$abdomen curve, ease amount of sleeve, comfort level of leg parts. 3. The size of each parts of the developed pattern in this study were as follows : neck girth 27.0cm, body girth 40.0cm, back length 26.0cm, front leg girth 23.0cm, sleeve length 20.7cm, sleeve width 14.4cm. But, there exists some limits to generalize these results since dog's body size and shapes are various according to dog species. Therefore, further studies are needed to develop each pet wear pattern for each dog species.

Wear Characteristics of Cylinder-Liner Materials for Diesel Engine at Elevated Temperature (디젤엔진용 실린더 라이너 소재의 고온 마모특성)

  • Kim, Jin-Yeol;Kim, Jae-Hoon;Oh, Kwang-Keun;Lee, Seung-Hak;Chang, Joon-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1131-1136
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    • 2015
  • In a diesel engine, the wear of the cylinder liner occurs because of the continuous reciprocating motion of the piston ring. This wear reduces the performance of the diesel engine and shortens its service life. This study evaluated the wear characteristics of GT metal and a conventional metal used for cylinder liners using a ship's diesel engine. Wear tests were performed at temperatures of $25^{\circ}C$, $175^{\circ}C$, and $325^{\circ}C$, and under loads of 10 N, 30 N, and 50 N. The amount of wear, specific wear rate, and friction coefficient were evaluated for each condition. To analyze the wear mechanism, observations were made on an SEM. In the case of both metals, abrasive and adhesion wear occurred on the wear surfaces at room temperature, and corrosion wear was observed at high temperatures. The amount of wear and the specific wear rate of the GT metal were lower than those of the conventional metal at all temperatures, and hence it can be concluded that the wear characteristics of the GT metal are much better.

A Study on Tribological Characteristics of Powder Sintered Fe-base Alloy (SMF9060) (Fe계 합금 분말 소결품(SMF9060)의 마모 특성 연구)

  • Kim, Sang Youn;Kim, Dae Wook;Park, Yeong Min;Shin, Dong Chul;Kim, Tae Gyu
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.2
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    • pp.65-71
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    • 2014
  • SMF9060 material is a Fe-based powder sintered alloy that is used for several automobile components such as Synchronize Hub, oil pump and transmission. These components are required excellent wear resistance and durability. In this study, we have performed a dry wear test at the ambient air and Ar gas conditions in the room temperature, and a lubricant wear test at the room temperature and engine oil temperature of $100^{\circ}C$. The amount of wear volume and coefficient friction are measured by a Profilometer and a Ball on disk type wear tester. The wear volume in Ar gas condition was a little higher than that in the ambient air condition. However the wear volume in the lubricant wear condition was much lower than in the dry wear condition. XRD analysis of the debris in Ar gas condition showed that the oxide film was not formed.