• 한국주조공학회지
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• 제22권3호
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• pp.121-129
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• 2002

According to the investigation of waste $CO_2$ molding sand in the 15 steel foundries in Busan and Gyeong area, about 1 ton of waste $CO_2$ molding sand per ton of steel castings production was produced In order to reduce amount of $Na_2O$, Loss of Boiling (L.O.B), Loss of Ignition (L.O.I), Conductivity and PH which are present in the waste $CO_2$ molding sand below the reclamation effect, more than 50% of elimination for reclamation was required. It was found that the waste $CO_2$ molding sand does not contain a harmful component designated by industrial waste materials. Reclamation of the waste $CO_2$ molding sand was practically achieved by an abrasive-dry reclamation process. According to bench time of the sodium silicate-bonded $CO_2$ molding sand, reduction of compressive strength and surface stability index(S.S.I) become slowdown. Therefore, the reclaimed sand could be allowed the reuse of molding sand in $CO_2$ molding process including core sand.

• 한국건설순환자원학회논문집
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• 제4권4호
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• pp.99-104
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• 2009

폐주물사의 재활용을 위하여 최근 연구자들은 매립에 의존하지 않고 리사이클링하기 위해 노력하고 있으며, 폐주물사의 효율적인 재활용방법으로 시멘트와 결합하여 각종 건설용 자재로 사용하는 방법을 연구하고 있다. 본연구에서는 폐주물사를 대체 잔골재로 사용하여 1:2, 1:3, 1:5의 배합으로 부 빈배합의 예비실험을 통해 폐주물사의 성상을 실험적으로 검토하여 폐주물사를 적용할 수 있는 범위를 배합비 1:3의 W/C 43%와 50%의 2개 수준에 대한 실험으로 폐주물사의 적정 대체율을 찾아 활용할 수 있는 방안을 제안한다. 실험결과 굳지않은 모르타르의 특성으로 유동성은 폐주물사의 대체율이 증가 할수록 플로우는 감소하는 것으로 나타났으며, 공기량도 유동성과 유사한 경향으로 폐주물사의 대체율이 증사 할수록 감소하는 것으로 나타났다. 경화모르타르의 강도특성은 폐주물사를 치환 할수록 강도는 증가하는 것으로 나타났고, 폐주물사를 치환함으로써 초기강도가 증가하는 것을 알 수 있다. 수밀특성으로 투수량과 흡수량은 폐주물사의 미립분에 의해 공극충전효과로 투수량이 감소하는 것으로 나타나 수밀성을 요구하는 구조물에 폐주물사의 치환은 효과적일 것으로 사료된다.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2001년도 봄 학술발표회 논문집
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• pp.281-286
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• 2001

The development of automobile, vessel, rail road, and machine industry leads increase of foundry production used as their components, which cause a by-product, waste foundry sand (WFS). The amount of the WFS produced in Korea is over 900,000 ton a year, but most WFS buries itself and only 5~6% WFS is recycled as a material in construction materials. In this study, WFS is used as a fine aggregate for concrete. Five types of concretes aimed at the specified strength of 240$\pm$10 kgf/$cm^{2}$ , air contents of 4.5$\pm$1% and slump of 12$\pm$1.5cm were mixed with washed coarse seashore sand(WFS) in which salt was removed and then optimum mix proportion of concrete was determined. Moreover, basic properties such as setting time, workability, bleeding and slump loss of the fresh concrete with WFS were tested and compared with those of the concrete mixed without WFS. In .addition, both compressive strength of hardened concrete at each ages and tensile strength of it at the age of 28 days were measured and discussed.

• Computers and Concrete
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• 제19권6호
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• pp.617-623
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• 2017

This work is conducted with the aim of using waste material to reserve the natural resources. The objective is accomplished by conducting experimentation and verify by modeling based on fuzzy logic. In experimentation, concrete is casted by using natural/river sand as fine aggregate and termed as control specimen. Natural sand is conserved by replacing it with used foundry sand (UFS) by an amount of 10, 20 and 30% by weight. Fresh and hardened properties of concrete are investigated at different ages. It is observed that compressive strength and modulus of elasticity reduced with the increase in amount of UFS. Furthermore, concrete compressive strength is predicted by using fuzzy logic model and verified at different replacement ratio and age with experimental observations.

• 한국지반공학회논문집
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• 제18권5호
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• pp.179-193
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• 2002

폐주물사가 반응벽체의 매체로 쓰였을 때의 중금속, 음이온과 PAMs의 용출 특성을 12개의 폐주물사와 3개의 기준 물질(Peerless iron, local fill soil, and torpedo sand)을 선택하여 batch와 column 실험을 통하여 밝혔다. 3개의 기준 물질은 이들로부터 얻어진 용출특성을 폐주물사와 비교하기 위해 사용되었다. Water leach test와 total elemental analyses로부터 얻어진 결과에 따라 모든 폐주물사는 그룹 2에 속하였다. 하지만, 일반적으로 지하수면 아래에 건설재료로 이용되는 3개의 기준물질도 역시 그룹 2로 분류되었다. 따라서, 폐주물사의 반응벽체에의 사용은 일반적인 건설재료를 지하수면 아래에 사용하였을 시와 비교했을 때에 비해 비슷한 농도의 중금속과 음이온이 용출됨을 알 수 있다.

• 한국지하수토양환경학회:학술대회논문집
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• 한국지하수토양환경학회 2002년도 총회 및 춘계학술발표회
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• pp.62-65
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• 2002

Permeable reactive barriers (PRBs) are in-situ barriers constructed in a subsurface to treat contaminated groundwater using various reactive media. The common reactive medium used in PRB is zero-valent iron, which has been widely used to treat chlorinated solvents (i.e., PCE, TCE). A disadvantage of iron media is high cost. In this study, waste foundry sands were tested to determine the feasibility of their use as a low cost reactive medium. Batch and column tests were conducted with TCE to determine transport parameters and reactivity of the foundry sands. The reactivities of foundry sands for common groundwater contaminants are comparable to or slightly higher than those for Peerless iron, a common medium used in PRBs. In addition, the TOC and clay in foundry sands can significantly retard the movement of target contaminant, which may result in lower effluent concentration of contaminant due to biodegradation. In general, PRBs 1-m thick can be constructed with many foundry sands to treat TCE provided the zero-valent iron content in the foundry sand is higher than 1%.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 1999년도 봄 학술발표회 논문집
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• pp.489-496
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• 1999

The objective of this study is to present engineering properties required in use of co-mixtures of fly ash and WFS(Waste Foundry Sand)'s, which are Presently used as fill or (lovable backfill. The fly ash, generated at the Tae-An thermoelectric power plant was used in this research and was classified as Class F. Green Sand, Furane Sand, and Coated Sand, which had been used at a foundry located in Pusan, were used. Laboratory experiments were peformed to obtain the physical properties of the co-mixture of fly ash and WFS. The range of permeability for all the co-mixtures was from 3.0×10/sup -3/㎝/s to 6.0×10/sup -5/㎝/s. The unconfined strength of the 7-day cured specimens composed of Green Sand reached 94% of that of 28-day cured specimens but for the 7-day cured specimens composed of, respectively, Furnace Sand and Coated Sand, only 64% and 66% of the strength of the 28-day cured specimens were reached. Results of the consolidated-untrained triaxial test showed that the specimens composed of Furnace Sand showed a distinct increase of the internal friction angle, while the other specimens showed negligible increase. In the case of 28-day cured specimens, specimens composed of Furnace Sand showed an internal friction angle of 41.8°, while specimens of Green and Coated Sand showed those of 33.5° and 35.0°, respectively. From the shrinkage test, the shrinkage ratios of all specimens did not exceed 0.25%.

• 한국지반환경공학회 논문집
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• 제13권12호
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• pp.59-66
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• 2012

본 연구에서는 철도정비창 부지 내에 폐기물 및 중금속오염 구간에서 채취한 토양을 대상으로 하였다. 그리고 효율적인 정화공정 설계를 위하여 고농도 오염구간, 저농도 오염구간, 폐주물사 함유 시료를 대상으로 입도분포 및 입도 분포 오염농도 분석을 실시하였다. 하지만 폐콘크리트, 폐목재 등의 건설폐기물, 폐주물사, 소각재 등이 부지 전반에 걸쳐 매립되어 있어 일반토양 오염과 다른 양상을 보이고 있었다. 따라서 일반적인 중금속정화기술로는 오염원이 감소하지 않아 혼합된 폐기물 중에 자성을 띠는 성분을 자력선별을 적용하여 실험한 결과 중금속 오염도는 감소하는 것으로 나타났다.

• Computers and Concrete
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• 제33권1호
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• pp.77-90
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• 2024

Waste foundry sand (WFS) is the waste product that cause environmental hazards. WFS can be used as a partial replacement of cement or fine aggregates in concrete. A database comprising 234 compressive strength tests of concrete fabricated with WFS is used. To construct the machine learning-based prediction models, the water-to-cement ratio, WFS replacement percentage, WFS-to-cement content ratio, and fineness modulus of WFS were considered as the model's inputs, and the compressive strength of concrete is set as the model's output. A base extreme gradient boosting (XGBoost) model together with two hybrid XGBoost models mixed with the tunicate swarm algorithm (TSA) and the salp swarm algorithm (SSA) were applied. The role of TSA and SSA is to identify the optimum values of XGBoost hyperparameters to obtain the higher performance. The results of these hybrid techniques were compared with the results of the base XGBoost model in order to investigate and justify the implementation of optimisation algorithms. The results showed that the hybrid XGBoost models are faster and more accurate compared to the base XGBoost technique. The XGBoost-SSA model shows superior performance compared to previously published works in the literature, offering a reduced system error rate. Although the WFS-to-cement ratio is significant, the WFS replacement percentage has a smaller influence on the compressive strength of concrete. To improve the compressive strength of concrete fabricated with WFS, the simultaneous consideration of the water-to-cement ratio and fineness modulus of WFS is recommended.

• 한국건축시공학회지
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• 제9권1호
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• pp.43-47
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• 2009

The most of waste foundry sands(WFS) have been discarded. It is very urgent for our country to make a study on recycling of WFS. The one of recycling method of WFS is using them as fine aggregate for concrete. This study provided the optimum amount of WFS and flyash when WFS and flyash were used together in concrete. The concrete made with 60% WFS fine aggregate replacement showed higher compressive strength, splitting tensile strength and modulus of elasticity than normal concrete. In the case that the flyash and WFS are replaced together, the compressive strength and splitting tensile strength were improved at flyash replacement ratio $10%{\sim}20%$ and WFS replacement ratio $40%{\sim}60%$. The increase of WFS and flyash replacement led lower air content. While the increase of WFS replacement led lower slump, the increase of flyash replacement led higher slump.