• Title/Summary/Keyword: Wall-thinned Pipe

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Evaluating on the Effects of Circumferential Thinning Angle and Bending Load on the Failure Pressure of Wall-Thinned Elbow through Burst Tests (파열 시험을 통한 감육곡관의 손상압력에 미치는 원주방향 결함 폭과 굽힘하중의 영향 평가)

  • Kim, Jin-Weon;Na, Yeon-Soo;Lee, Sung-Ho
    • Journal of the Korean Society of Safety
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    • v.21 no.6 s.78
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    • pp.14-19
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    • 2006
  • This study performed burst tests using real-scale pipe elbow containing simulated local wall-thinning to evaluate the effects of circumferential thinning angle and bending load on the failure pressure of wall-thinned elbow. The tests were carried out under the loading conditions of internal pressure and combined internal pressure and bending loads. Three circumferential thinning angles, ${\theta}/{\Pi}=0.125,\;0.25,\;0.5$, and different thinning locations, intrados and extrados, were considered. The test results showed that the failure pressure of wall-thinned elbow decreased with increasing circumferential thinning angle for both thinning locations. This tendency is different from that observed in the wall-thinned straight pipe. Also, the failure pressure of intrados wall-thinned elbow was higher than that of extrados wall-thinned elbow with the same thinning depth and equivalent thinning length. In addition, the effect of bending moment on the failure pressure was not obvious.

Evaluation of Piping Integrity in Thinned Main Feedwater Pipes

  • Park, Young-Hwan;Kang, Suk-Chull
    • Nuclear Engineering and Technology
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    • v.32 no.1
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    • pp.67-76
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    • 2000
  • Significant wall thinning due to flow accelerated corrosion(FAC)was recently reported in main feedwater pipes in 3 Korean pressurized water reactor(PWR) plants. The main feedwater pipes in one plant were repaired using overlay weld method at the outside of pipe, while those in 2 other plants were replaced with new pipes. In this study, the effect of the wall thinning in the main feedwater pipes on piping integrity was evaluated using finite element method. Especially, the effects of both the overlay weld repair and the stress concentration in notch-type thinned area on the piping integrity were investigated. The results are as follows : (1) The piping load carrying capacity may significantly decrease due to FAC. In special, the load carrying capacity of the main feedwater pipe was reduced by about 40% during about 140 months operation in Korean PWR plants. (2) By performing overlay weld repair at the outside of pipe, the piping load carrying capacity can increase and the stress concentration level in the thinned area can be reduced.

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Effect of Bend Angle on the Collapse Behavior of Locally Wall Thinned Pipe Bends (감육 곡관의 붕괴거동에 미치는 곡관 굽힘각의 영향)

  • Na Man-Gyun;Kim Jin-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1269-1275
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    • 2006
  • The purpose of this study is to investigate the effect of bend angle on the collapse behavior of locally wall thinned pipe bends. For this purpose, the present study performed three-dimensional finite element analysis on the 30-, 60-, and 90-degree pipe bends with local wall thinning at the center of intrados, extrados, and crown, and evaluated the collapse moment for different thinning dimensions under closing- and opening-mode bending with a constant internal pressure. The results showed that, for intrados and extrados wall thinning, the reduction in the collapse moment due to local wall thinning became significant with decreasing bend angle of pipe bends. This effect of bend angle was enhanced with increasing thinning dimensions, and it was clearer fur opening-mode bending than for closing-mode bending. For crown wall thinning, however, the effect of bend angle was unclear and was less sensitive to the change of wall thinning shapes.

Development of Failure Pressure Evaluation Model for Internally Well Thinned Piping Components (내부 감육 배관의 손상압력 평가 모델 개발)

  • Na Man-Gyun;Park Chi-Yong;Kim Jin-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.947-954
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    • 2005
  • The purpose of this study is to develop failure pressure evaluation models, which are applicable to straight pipes and elbows containing an internally wall thinning defect induced by flow-accelerated-corrosion (FAC). In this study, thus, three dimensional finite element (FE) analyses are performed to investigate the dependences of failure pressure of internally wall thinned pipe on the defect shape, the pipe geometry, and the defect location and bend radius of elbow. Also, the existing failure pressure assessment models for externally wall thinned pipes are examined. Based on these, the new models for assessing failure pressure of piping components with an internally wall thinning defect are proposed. Comparison of failure pressure, predicted by proposed models, with FE analysis result shows good agreement regardless of pipe type, defect shape, and defect location and bend radius.

Development of Assessment Methodology for Locally Wall-Thinned Pipe Under Combined Loading (복합하중이 작용하는 국부감육배관 평가법 개발)

  • Shim Do-Jun;Kim Yun-Jae;Kim Young-Jin;Park Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1399-1406
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    • 2005
  • Recently authors have proposed a new method to estimate failure strength of a pipe with local wall thinning subject to either internal pressure or global bending. The proposed method was based on the equivalent stress averaged over the minimum ligament in the locally wall thinned region, and the simple scheme to estimate the equivalent stress in the minimum ligament was proposed, based on the reference stress concept. This paper extends the new method to combined internal pressure and global bending. The proposed method is validated against FE results for various geometries of local wall thinning under combined loading. The effect of internal pressure is also investigated in the present study. Comparison of maximum moments, predicted according to the proposed method, with published full-scale pipe test data fur locally wall-thinned pipes under combined internal pressure and global bending, shows good agreement.

Effect of Local Wall Thinning on Pipe Elastic Bending Compliance (국부 감육이 배관 굽힘 컴플라이언스에 미치는 영향 )

  • Ki-Wan Seo;Jae-Min Gim;Yun-Jae Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.17 no.2
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    • pp.83-89
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    • 2021
  • The thickness of pipe can be locally reduced during operation due to wall thinning. Due to its significance on structural integrity, many non-destructive detecting techniques and assessment methods are available. In this study, the elastic bending compliance of local wall-thinned pipe is presented in terms of the wall thinning geometry: wall thinning depth, circumferential angle and longitudinal length. Elastic finite element (FE) analysis further shows that the presented equation can be used for any wall thinning shape. The proposed solution differs from FE results by less than 6% for all cases analyzed. The bending compliance increases linearly with increasing longitudinal thinning length and non-linearly with increasing thinning angle and depth.

Pipe Wall-Thinning Inspection using Vibration Modes of Pipes with Circumferentially Varying Thickness (원주 방향 두께가 불균일한 배관의 진동 모드 특성을 이용한 배관 감육 검사 기법 연구)

  • Han, Soon-Woo;Seo, Jeong-Seok;Park, Jin-Ho
    • Journal of the Korean Institute of Gas
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    • v.21 no.1
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    • pp.18-26
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    • 2017
  • This work proposes an alternative pipe wall-thinning inspection method based on change of eigenfrequencies of shell vibration modes in wall-thinned pipes. It takes much time to detect wall-thinning of pipes using ultrasonic thickness gauge and only a limited number of pipes are under regular inspection. In a pipe with locally decreased thickness, stiffness varies along circumferential direction and natural frequencies of shell vibration modes of the pipe change or frequencies of same modes bifurcate into two different values. Therefore, one can monitor pipe wall-thinning by measuring change of natural frequencies or estimate wall-thinning shape qualitatively. The feasibility of the proposed method was studied by FE vibration analysis for wall-thinned pipes. Modal testing was also carried out for the pipes with artificial wall-thinned section to verify the working performance of the suggested technique.

Strain Distribution Measurement for Wall Thinning Defect in Pipe Bends by ESPI (ESPI 를 이용한 곡관 감육 결함부의 변형률 분포 측정)

  • Naseem, Akhter;Kim, Koung-Suk;Jung, Sung-Wook;Park, Jong-Hyun;Choi, Jung-Suk;Jung, Hyun-Chul
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.120-125
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    • 2007
  • Put Abstract text here The strain distribution measurement for wall thinned pipe bends by ESPI is presented. Defect types observed in the steel piping in the nuclear power plants (NPP) are the crack at the weld part and the wall thinning defect in the pipe bends. Especially, the wall thinning defects in the pipe bends due to the flow-accelerated corrosion (FAC) is a main type of defects observed in the carbon steel piping system. ESPI is one of the optical non-destructive testing methods and can measure the stress and the strain distribution of the object subjected by the tensile loading or the internal pressure. In this paper, the strain distribution of the wall thinned pipe bends due to the internal pressure will be measured by ESPI technique and the results are discussed. From the results, the size of the wall thinning defect can also be measured approximately.

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Failure Pressure Evaluation of Local Wall-Thinned Elbows by Real-scale Burst Tests (실배관 파열실험을 통한 국부감육 곡관 손상압력 평가)

  • Kim, Jin-Weon;Park, Chi-Yong;Lee, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.10
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    • pp.1017-1024
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    • 2007
  • This study performed a series of burst tests at ambient temperature using real-scale elbow specimen containing a local wall-thinning defect at it's intrados or extrados and evaluated failure pressure of locally wall-thinned elbows. In the experiment, a 90-degree 100A, Sch. 80 standard elbow was employed, and various wall-thinning geometries, such as length, depth, and circumferential angle, were considered. From the results of experiment, the dependences of failure pressure of wall-thinned elbows on the defect geometries and locations were investigated. In addition, the reliability of existing models was examined by comparing the tests data with the results predicted from existing failure pressure evaluation models for locally wall-thinned elbow.