• 제목/요약/키워드: Walking-Beam Reheating Furnace Model

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Fuzzy Logic Modeling and Its Application to A Walking-Beam Reheating Furnace

  • Zhang, Bin;Wang, Jing-Cheng
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • 제7권3호
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    • pp.182-187
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    • 2007
  • A fuzzy modeling method is proposed to build the dynamic model of a walking-beam reheating furnace from the recorded data. In the proposed method, the number of membership function on each variable is increased individually and the modeling accuracy is evaluated iteratively. When the modeling accuracy is satisfied, the membership functions on each variable are fixed and the structure of fuzzy model is determined. Because the training data is limited, in this process, as the number of membership function increase, it is highly possible that some rules are missing, i.e., no data in the training set corresponds to the consequent part of a missing rule. To complete the rulebase, the output of the model constructed at the previous step is used to generate the consequent part of the missing rules. Finally, in the real time application, a rolling update scheme to rulebase is introduced to compensate the change of system dynamics and fine tune the rulebase. The proposed method is verified by the application to the modeling of a reheating furnace.

스케일 층의 생성 및 성장을 고려한 가열로 내 슬랩의 승온 특성 해석에 관한 연구 (A Numerical Study on the Slab Heating Characteristics in a Reheating Furnace with the Formation and Growth of Scale on the Slab Surface)

  • 이동은;장정현;김종민;홍동진;박해두;박윤범;김만영
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2008년도 춘계학술대회논문집
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    • pp.109-112
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    • 2008
  • In this work, a mathematical heat transfer model of a walking-beam type reheating furnace that can predict the formation and growth of the scale layer, which is produced due to oxidative reaction between the furnace oxidizing atmosphere and the steel surface in the reheating furnace, has been developed. The model can also predict the heat flux distribution within the furnace and the temperature distribution in the slab and scale throughout the reheating furnace process by considering the heat exchange between the slab and its surroundings in the furnace, including radiant heat transfer among the slabs, the skids, the hot gases and the furnace wall as well as the gas convection heat transfer in the furnace. Using the model developed in this work, the effects of the scale layer on the heat transfer characteristics and temperature behavior of the slab is investigated. A comparison is also made between the predictions of the present model and the data from an in situ measurement in the furnace, and a reasonable agreement is founded.

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상용급 재가열로에서 소재 온도 예측을 위한 해석과 실험 결과의 비교 분석 (The Comparative Analysis of Numerical and Experimental Results for Prediction of Workpiece Temperature in the Commercial Reheating Furnace)

  • 이춘식;이재용;유보현;임동렬
    • 한국가스학회지
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    • 제23권4호
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    • pp.74-79
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    • 2019
  • 상용급 재가열로 내부 소재 온도 측정을 위하여 특수 제작된 시험용 시편을 사용하고, 실시간 온도 예측을 위하여 선형화 된 열모델이 적용되었다. 적용된 로는 Walking Beam Type이고 소재의 형상은 폭 160mm, 높이 160mm, 길이 8100mm의 STS302 재질이며 온도 측정을 위해 폭, 높이와 길이 방향으로 총 6개의 열전대를 설치하였다. 로내의 분위기 온도는 섭씨 1265도까지 상승시켰으며 소재의 장입부터 토출까지 약 2.5시간이 소요되었다. 시험결과, 토출 시 소재의 온도는 섭씨 1256~1259도 범위에서 평균적으로 1257도 였으며, 열모델을 통한 예측된 평균 온도는 1251도로 나타났다. 따라서 해석과 시험결과의 편차는 6도 정도로서, 이는 산업계에서 요구되는 10도 이내의 범위에 있다.