• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1995.10a
• /
• pp.150-156
• /
• 1995

In the finite element analysis of metal forming processes, the updated Lagrangian approach has been widely and effectively used to simulate the non-steady state problems. However some difficulties have arisen from abrupt flow change as in extrusion through square dies. In the present work, a ALE(arbitrary Lagrangian-Eulerian) finite element formulation for deformation analysis are presented for rigid viscoplastic materials. The developed finite element program is applied to the analysis of square die extrusion of a square section. The computational results are compared with those from the updated Lagrangian finite element analysis.

• Transactions of Materials Processing
• /
• v.5 no.1
• /
• pp.55-60
• /
• 1996

In the finite element analysis of metal forming processes the updated Lagrangian approach has been widely and effectively used to simulate the non-steady state problems. however some difficulties have arisen from abrupt flow change as in extrusion through square dies. In the present work an ALE(arbitrary Lagrangian-Euleria) finite element formulation for deforma-tion analysis are presented fro rigid-viscoplastic materials. The developed finite element program is applied to the isothermal analysis of square die extrusion of a square section. The computational results are compared with those by the updated Lagrangian finite element analysis.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1999.08a
• /
• pp.88-97
• /
• 1999

In this study, a systematic approach for roll pass design in bar rolling was studied. To minimize the trial and errors in the process design, a roll CAD system and a FE analysis system were combined. Based on the system, a methodology for roll pass design by FEM was studied. At first, designed process was compared with the FE analysis results and process redesign based on the FEM results was performed to obtain the specified final geometry. Then, empirical formula for roll speed set-up was compared with the FE analysis results. Further study on various simulations for bar rolling will help in making up for the inaccuracy in the currently used empirical roll speed rules. In addition, verification of the accuracy of the FE analysis system must be performed using experimental data in the industry.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1992.03a
• /
• pp.177-200
• /
• 1992

A thermo-viscoplastic finite element program was developed to analyze the compression molding of SMC process. Deformation of the material was modelled by using the flow-rule. Heat balance during the process was coupled to the deformation. In the cure study, a kinetic model was adopted to describe the cure behavior. The numerical kinetic model was integrated with the thermo-viscoplastic numerical analysis by adding heat generation due to the chemical reaction of the workpiece in the heat transfer analysis. The integrated finite element program can simulate a whole sequential molding process including deformation, heat transfer, and chemical reaction. A practical SMC molding process with T-shaped substructure was simulated. The simulated results showed good agreements with experiments.

• Journal of the Korean Geotechnical Society
• /
• v.16 no.4
• /
• pp.183-190
• /
• 2000

In this research, the finite element analysis of piezocone penetration and dissipation tests have been conducted using the anisotropic elastoplastic-viscoplastic bounding surface model in the Updated Lagrangian reference frame for the large deformation and finite strain nu\ature of piezocone penetration. Accordingly, virtual work equation and corresponding finite element equations have been reformulated. Theory of mixtures has been incorporated to explain the behavior of the sol. It has been observed that the viscoplastic part of the soil model affected the whole formulation. The results of the finite element analysis have been compared and investigated with the experimental results. The formulations and the results are described in part 'I' and part 'II', respectively.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 1999.03b
• /
• pp.26-29
• /
• 1999

The sectional forming analysis program for analyzing the hydroforming processes of axisymmetric sheet parts was tleveloped. The rigid-viscoplastic FEM formulation based on membrane theory was derived, wh~cta simi~ltaneously solve force equilibrium as well as non-penetration condition. Hill's non-quadratic normal anisotropic yield theory(1979) was used for material behaviour. For describing the liquid pressure iaction, the flexible tool concept was introduced. Isotropic hardening law was also assumed. To verify the \,alidity of the formulation, the stepped cup forming process as well as the hydrostatic bulging test were \imnlated. Simulation results agreed well with Finckenstein and experimental ones.

• Transactions of Materials Processing
• /
• v.6 no.4
• /
• pp.279-290
• /
• 1997

The sectional forming analysis of stamping pocesses for aluminum alloy sheet metals was investigated. For the modeling of the anomalous behavior of aluminum alloy sheet. the Barlat's strain rate potential and Hill's 1990 non-quadratic yield theory with an isotropic hardening rule were employed. The rigid-viscoplastic FEM formulation which solves equilibrium equation for plane-strain stage with mesh-normal geometric constraints was derived. A new method to determine the Barlat's anisotropic coefficients was also suggested. To verify the validity of the formulation, the stretch and draw forming processes of a square cup were simulated.

• Transactions of Materials Processing
• /
• v.1 no.1
• /
• pp.95-103
• /
• 1992

The plane strain analysis for simulating the stretch/draw forming operation with an arbitrarily-shaped tool profile is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-normal, which compatibly describes arbitrary tool surfaces and FEM meshes without depending on the explicit spatial derivatives of tool surfaces. The linear line elements are used for depicting the formed sheet, based on membrane approximation. The FEM formulation is tested in the sections of automotive inner panel and two-side draw-in. Not only the excellent agreement between measured and computed strains is obtained in the stretched section, but also the numerical stability of formulation is verified in the draw-in section.

• Computational Structural Engineering
• /
• v.2 no.2
• /
• pp.53-62
• /
• 1989

In recent times, the subterranean caverns for storing crude oils and oil products are increasingly needed. The elasto-VIScoplastic DYNamic finite element analysis program(VISDYN) has been developed in order to investigate dynamic responses of the storage cavity. And validity of the program is studied through a numerical example. Mohr-Coulomb yield criterion is adopted and associated flow rule is assumed. Geometrically nonlinear behaviour is taken into account using a total Lagrangian formulation. In dynamic deformation reponses, the difference between the steady state displacements and the unsteady state ones by the static analysis can be neglected.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.21 no.7
• /
• pp.1042-1049
• /
• 1997

LMFBR(Liquid Metal Fast Breeder Reactor) vessel is operated under the high temperatures of 500-550.deg. C. Thus, transient thermal loads were severe enough to cause inelastic deformation due to creep-fatigue and plasticity. For reduction of such inelastic deformations, Y-piece structure in the form of a thermal sleeve is used in LMFBR vessel under repeated start-up, service and shut-down conditions. Therefore, a systematic method for inelastic analysis is needed for design of the Y-piece structure subjected to such loading conditions. In the present investigation, finite element analysis of heat transfer and inelastic thermal stress were carried out for the Y-piece structure in LMFBR vessel under service conditions. For such analysis, ABAQUS program was employed based on the elasto-plastic and Chaboche viscoplastic constitutive equations. Based on numerical data obtained from the analysis, creep-fatigue damage estimation according to ASME Code Case N-47 was made and compared to each other. Finally, it was found out that the numerical predictio of damage level due to creep based on Chaboche unified viscoplastic constitutive equation was relatively better compared to elasto-plastic constitutive formulation.